120 (BG) Service 11C-M12M1 DBM 120

STAPLER FOLDER
DBM-120
MAINTENANCE MANUAL
2nd Edition
TABLE OF CONTENTS
CHAPTER 1 MECHANISM
1. Outline of Each Mechanism and
Adjustments .................................................... 1-2
2. Maintenance ................................................... 1-11
CHAPTER 2 ELECTRICAL
COMPONENTS
1. Block Diagram of Structure and Outline of
Each Block ...................................................... 2-2
2. Errors and Causes .......................................... 2-11
3. Maintenance Mode ......................................... 2-18
4. Precautions on Replacing the MC Unit ........... 2-23
5. Precautions on Replacing Fuses .................... 2-24
6. Settings of SW1 and SW2 on the RL P.W.B.
Unit .................................................................. 2-25
7. LCD Map ......................................................... 2-26
8. Overall Schematic Diagram ............................ 2-33
9. Wiring Diagram ............................................... 2-34
10. Emergency Stop Schematic Diagram ............. 2-35
11C-M12M1-0302-0
CHAPTER 1
MECHANISM
1. Outline of Each Mechanism and
Adjustments .................................................... 1-2
1-1. Conveyance Mechanism (Entrance) ...... 1-2
1-2. Back Jogger Mechanism ....................... 1-2
1-3. Side Jogger Mechanism ........................ 1-3
1-4. Stapler/Clincher Mechanism .................. 1-4
1-5. Folding Knife/Folding Roller
Mechanism ............................................ 1-8
1-6. Folding Conveyance Mechanism ........... 1-9
1-7. Stopper Mechanism ............................... 1-9
1-8. Conveyance Mechanism (Exit) .............. 1-10
2. Maintenance ................................................... 1-11
11C-M12M1-0302-0
1-1
1. OUTLINE OF EACH MECHANISM AND ADJUSTMENTS
1-1. Conveyance Mechanism (Entrance)
Paper is conveyed by the flat belt.
Adjustments
(1) Adjusting the tension of the timing belt
Adjust the position of the pinch roller unit so that the
belt slacks by 10 mm when a pressure of 1.96 N
(200 gf) is applied.
014-10243
Timing belt
96F-1125X
Pinch roller unit
f)
0g
6
1.9
20
N(
10
mm
Precautions on replacing the flat belt
Replace taking note of the rotating direction of the flat belt. (Arrow at the back of the flat belt)
Replace the flat belt in pairs.
1-2. Back Jogger Mechanism
The base moves forward and backward by changing the rotating movements of the stepping motor to linear
movements.
The pusher attached to the base pushes in the paper.
Adjustments
(1) Adjusting the position of the collar 05-20-12
Adjust the position of the collar 05-20-12 so that the
lever and link become parallel.
11C-1324X
Bracket
Parallel
0X4-12050
X
98H-1322X
Link
0Z4-08022
Z
11C-1310X
Base plate
99A-8013X
Stepping motor
1-2
11C-M12M1-0302-0
0Z4-08022
Z
0X4-12050
X
11C-1332X
Lever
Unbrako4 × 6
11C-1333X
Collar 05-20-12
11C-1334X
Plate
1-3. Side Jogger Mechanism
The timing belt moves forward and backward from the rotating movements of the stepping motor.
The jog plate pushes in the paper.
Adjustments
(1) Fixing the STS belt and bracket
With the bracket touches against the two sides, fix the plate and STS belt.
Touch
Touch
11C-1635X
Bracket
014-10386
STS belt
11C-1637X
Plate
11C-1656X
Pulley unit
10 mm
0.98 N (100 gf)
(2) Adjusting the tension of the STS belt
Adjust the position of the pulley unit so that the belt slacks by 10 mm when a pressure of 0.98 N (100 gf) is
applied.
014-10386
STS belt
(3) Adjusting the parallelity of the jog plate
Adjust the distance (difference between A and A'
and that between B and B') between the groove of
the guide plate and jog plate to below 0.5 mm.
A
B
A'
B'
Attaching screws
11C-M12M1-0302-0
1-3
1-4. Stapler/Clincher Mechanism
The stapler unit staples the paper while the crank shaft makes one round by the DC motor, and at the same time, the
cam drives the clincher to bend the staple flat.
Adjustments
(1) Adjusting the height of the clincher
When the cam is at the top dead point, adjust so that the upper surface of the clinch plate and tip of the clincher
are of the same level.
Even ± 0.2
CFR4 × 20
11C-2308X
Clincher
FN4
CFR4 × 8, W4
(Apply screwlock)
11C-2335X
Clinch plate
11C-2051X
Cam
1-4
11C-M12M1-0302-0
(2) Adjusting the front and back positions of the stapler unit
Adjust the position at which staples come out of the stapler unit to the groove of the clincher.
q Set the stapler unit with the staple cartridge removed and clincher at the 140 (5" 1/2) position of the indication
label.
w Rotate the crank shaft to the stapling position (bottom dead point).
e Loosen the M4 nut and M6 nut.
r Rotate the position adjusting screw (M4 capscrew bolt), and adjust the position of the staple guide so that the
position at which staples come out of the stapler unit (small projection) coincides with the groove of the
clincher.
t After completing the adjustment, tighten the M4 nut and M6 nut.
N4
CFR4 × 20
CFR6 × 30
11C-2012X
Staple guide
N6, SW6, W6
11C-2033X
Bracket
98R-2004X
Stapler unit
Move the stapler unit and
clincher to the 140 (5" 1/2)
position
Position at which
staples come out
(Small projection)
11C-2308X
Clincher
11C-M12M1-0302-0
1-5
(3) Adjusting the pushing amount of the stapler
unit
Set to the stapling position (bottom dead point) and
check the pushing amount of the stapler unit by
inserting the tool.
q Remove the M3 screws, and remove the staple
remaining detection sensor (upper side).
M3
Staple remaining detection
sensor (Upper side)
w Set the stapler unit with the staple cartridge removed and clincher at the 140 (5" 1/2) position of the indication
label.
e Loosen the M8 nut and M4 bolt.
r Set the stapling state (bottom dead point), and check the pushing amount of the stapler unit using the tool.
As the thickness of the tool differs between the two ends, if the thinner end fits the space while the thicker end
does not, it means it has been adjusted.
∗ If both ends of the tool fit the space, rotate the adjusting screw (M4 capscrew bolt) to the left.
If both ends of the tool do not fit the space, rotate the adjusting screw to the right.
t After adjusting, tighten the M8 nut and M4 bolt, and attach the staple remaining detection sensor (upper side)
removed at q.
CFR4 × 20
Thicker end
(2.6 mm)
N8, SW8, W8
11C-2026X
Thinner end
(2.3 mm)
Staple bar unit
MSKW4 × 8
Tool
(Clearance gauge)
11C-2036X
Rod
98R-2004X
Stapler unit
1-6
11C-M12M1-0302-0
11C-2040X
PH angle
2t
o3
mm
(4) Adjusting the position of the stapler home
sensor
When the rod is at the top dead point, adjust the PH
angle to the position where it blocks the optical axis
of the photointerrupter by 2 to 3 mm.
Optical axis
11C-2036X
Rod
(5) Adjusting the position of the stopper
To prevent mis-stapling (no staples are stapled),
adjust the stopper position so that the stapler unit
does not shake at the standby position (top dead
point).
q Loosen the screw.
w Lower the stapler unit.
e Lower the stopper, and fix it when it touches the
stapler.
(Fix the left and right sides at the same height.)
98R-2004X
Stapler unit
NOTE : If this adjustment is not complete, staples
will not be conveyed inside the stapler
unit and therefore no staples will be
stapled.
Touch against stapler
corner and fix
98R-2006X
Stopper
(6) Checking stapling
Set the stapler unit and clincher at the 40 (1" 5/8) position of the indication label, staple, and check the stapled
condition.
11C-M12M1-0302-0
1-7
1-5. Folding Knife/Folding Roller Mechanism
Adjustments
(1) Adjusting the sliding part of the knife base
Adjust the guide so that the knife base moves over
the sliding part smoothly without shaking.
11C-3004X
Knife
11C-3006X
Knife base
92W-1047X
Guide
Screw
Sliding part
(2) Adjusting the height of the home sensor of the
folding knife
Touch the sensor bracket against the edge of the
square hole of the frame F and fix it.
Square hole of
frame F
99J-3226X
c
Tou
h
Round plate
unit
out
Ab
1m
m
99J-3239X
Sensor bracket
(3) Adjusting the home position of the folding knife
To stop the folding knife at the lower limit position,
adjust so that the arm and crank unit are parallel,
and adjust the position of the round plate unit.
∗ In the “Parts Catalog”, the crank unit is part of
the shaft unit (11C-3019X).
11C-3021X
Crank unit
99J-3214X
Arm
llel
Para
99J-3226X
Round plate unit
99J-3239X
Sensor bracket
1-8
11C-M12M1-0302-0
1-6. Folding Conveyance Mechanism
The flat belts sandwich and convey the paper single-folded by the folding roller.
Precautions on replacing the flat belt
Replace taking note of the rotating direction of the flat belt. (Arrow at the back of the flat belt)
Replace the flat belt in pairs.
1-7. Stopper Mechanism
The timing belt moves forward and backward from the rotating movements of the stepping motor, and the stopper
moves up and down.
Adjustments
(1) Adjusting the tension of the STS belt
Adjust the position of the plate so that the belt slacks by 2 mm when a pressure of 1.96 N (200 gf) is applied.
2m
11C-3644X
Plate
m
1.96
014-10408
STS belt
N (2
11C-3644X
Plate
00 g
f)
(2) Adjusting the position of the stopper home
sensor
When the stopper ST is at the upper limit position,
adjust the photointerrupter so that the plate comes
to the position of the optical axis.
11C-3607X
Stopper ST
11C-3640X
Plate
Optical axis
11C-M12M1-0302-0
1-9
1-8. Conveyance Mechanism (Exit)
Paper is conveyed by the flat belt.
Adjustments
(1) Adjusting the standby position of the roller
Adjust the angle of the angle so that the mylar and
roller become even.
98H-4347X
Roller
11C-6074X
Mylar
(2) Adjusting the position of the solenoid
With the roller touching the flat belt, adjust the
solenoid to the position where a 0.5 mm clearance
is formed with the plunger.
98H-4347X
Roller
0.5 mm
Eve
n
952-1438X
Angle
11C-4505X
Flat belt
Precautions on replacing the flat belt
Replace taking note of the rotating direction of the flat belt. (Arrow at the back of the flat belt)
Replace the flat belt in pairs.
1-10
11C-M12M1-0302-0
2. MAINTENANCE
Clean the following parts
Rubber roller
Resin roller
Flat belt
Folding roller
Index plate
Photointerrupter
Main unit
Remote unit
Switching power supply
Oil the following parts (Equivalent to Nisseki Mitsubishi Co. Ld. FBK oil R028)
Sintering bearing
Link rotating fulcrum of the solenoid
Grease the following parts (Equivalent to Dowconning Co. Ld. MOLY KOTE X5-6020)
Stapler head
Where the flat cogwheels are engaged
Where the worm gears are engaged
Clincher mechanism sliding part
Folding knife sliding part
Folding roller sliding part
Resin idler (Apply to center pin)
Grease the following parts (Equivalent to Kyodoyushi Co. Ld. uniloob No.2)
Chain
Grease the following parts (Equivalent to Orelube G90-140 oil)
Driving plate (Apply a thin layer only to the part sliding over the clincher)
11C-M12M1-0302-0
1-11
This page is a blank page.
CHAPTER 2
ELECTRICAL COMPONENTS
1. Block Diagram of Structure and Outline of
Each Block ...................................................... 2-2
1-1. MC Unit .................................................. 2-5
1-2. OP Unit (Control Panel) ......................... 2-5
1-3. Staple Motor .......................................... 2-5
1-4. Knife Motor ............................................ 2-5
1-5. Folding Conveyance Motor .................... 2-5
1-6. Conveyance Motor ................................. 2-5
1-7. Cover Switch .......................................... 2-5
1-8. Movable Table Motor ............................. 2-5
1-9. Back Jogger Unit Motor ......................... 2-5
1-10. Stopper Unit Motor ................................. 2-6
1-11. Stopper Motor ........................................ 2-6
1-12. Stopper Home Sensor ........................... 2-6
1-13. Stopper Paper Switch ............................ 2-6
1-14. Side Jogger Motor ................................. 2-6
1-15. Back Jogger Motor ................................. 2-6
1-16. Back Jogger Home Sensor .................... 2-6
1-17. Back Jogger Paper Sensor .................... 2-6
1-18. Side-stapling Paper Ejection Solenoid ... 2-6
1-19. Stacker Connection Connector .............. 2-6
1-20. Stacker Motor ........................................ 2-6
1-21. Side-stapling Gate Solenoid .................. 2-6
1-22. Conveyance Clutch ................................ 2-7
1-23. Total Counter ......................................... 2-7
1-24. Staple Home Sensor .............................. 2-7
1-25. Movable Table Home Sensor ................ 2-7
1-26. Knife Home Sensor ................................ 2-7
1-27. Staple Index Sensor .............................. 2-7
1-28. Knife Index Sensor ................................ 2-7
1-29. Folding Conveyance Index Sensor ........ 2-7
1-30. Conveyance Index Sensor ..................... 2-7
1-31. Option Sensor ........................................ 2-7
1-32. Back Unit Home Sensor ........................ 2-7
1-33. Stopper Unit Home Sensor .................... 2-8
1-34. Side Jogger Home Sensor ..................... 2-8
1-35. Staple Paper Switch .............................. 2-8
1-36. Saddle-stapling Paper Ejection Paper
Switch .................................................... 2-8
1-37. Side-stapling Paper Ejection Paper
Switch .................................................... 2-8
1-38. No-staple R Sensor ............................... 2-8
1-39. No-staple L Sensor ................................ 2-8
2.
3.
4.
5.
6.
7.
8.
9.
10.
1-40. Switching Power Supply ........................ 2-8
1-41. Remote Unit (RM Unit) .......................... 2-8
1-42. Power Supply Switch ............................. 2-8
1-43. Main Power Switch ................................ 2-9
1-44. Power Supply Inlet ................................. 2-9
1-45. Module Connector 1 .............................. 2-9
1-46. Module Connector 2 .............................. 2-9
1-47. LED 1 (Green) ....................................... 2-9
1-48. LED 2 (Orange) ..................................... 2-9
1-49. IF Cable ................................................. 2-9
1-50. Power Cord ............................................ 2-9
1-51. Emergency Stop Switch ......................... 2-9
1-52. Exterior Cover Switch ............................ 2-9
1-53. RL P.W.B. Unit ....................................... 2-10
1-54. E-PORT Connector 1 ............................. 2-10
1-55. E-PORT Connector 2 ............................. 2-10
1-56. E-PORT Cable ....................................... 2-10
Errors and Causes .......................................... 2-11
2-1. When Paper Jams Occur ....................... 2-11
2-2. Troubleshooting ..................................... 2-13
2-3. Other Condition Messages .................... 2-17
Maintenance Mode ......................................... 2-18
3-1. Entering the Maintenance Mode ............ 2-18
3-2. ROM Version Display ............................ 2-18
3-3. Simulation Mode .................................... 2-18
3-4. Sensor Check Mode .............................. 2-19
3-5. Motor/Solenoid Test Mode ..................... 2-19
3-6. Changing the Display Language ............ 2-19
3-7. Changing the Paper Reference ............. 2-19
3-8. Changing the Collator ............................ 2-19
3-9. BG Menu ................................................ 2-20
Precautions on Replacing the MC Unit ........... 2-23
Precautions on Replacing Fuses .................... 2-24
Settings of SW1 and SW2 on the RL P.W.B.
Unit .................................................................. 2-25
6-1. BG-compatibility ..................................... 2-25
6-2. Non BG-compatibility ............................. 2-25
LCD Map ......................................................... 2-26
7-1. LCD Map (Normal Menu) ....................... 2-26
7-2. LCD Map (Maintenance Mode) .............. 2-29
Overall Schematic Diagram ............................ 2-33
Wiring Diagram ............................................... 2-34
Emergency Stop Schematic Diagram ............. 2-35
11C-M12M1-0302-0
2-1
1. BLOCK DIAGRAM OF STRUCTURE AND OUTLINE OF EACH BLOCK
1-2. OP unit
(Control panel)
1-3. Staple motor
1-21. Side-stapling gate solenoid
1-4. Knife motor
1-22. Conveyance clutch
1-5. Folding conveyance motor
1-23. Total counter
1-6. Conveyance motor
1-24. Staple home sensor
1-7. Cover switch
1-25. Movable table home sensor
1-8. Movable table motor
1-26. Knife home sensor
1-9. Back jogger unit motor
1-27. Staple index sensor
1-10. Stopper unit motor
1-28. Knife index sensor
1-11. Stopper motor
1-29. Folding conveyance index sensor
1-12. Stopper home sensor
1-1.
1-30. Conveyance index sensor
MC unit
1-13. Stopper paper switch
1-31. Option sensor
1-14. Side jogger motor
1-32. Back unit home sensor
1-15. Back jogger motor
1-33. Stopper unit home sensor
1-16. Back jogger home sensor
1-34. Side jogger home sensor
1-17. Back jogger paper sensor
1-35. Staple paper switch
1-18. Side-stapling paper ejection solenoid
1-36. Saddle-stapling paper ejection paper switch
1-19. Stacker connection connector
1-37. Side-stapling paper ejection paper switch
(When not connected to
the trimmer)
1-38. No-staple R sensor
1-20. Stacker motor
1-40. Switching power supply
1-42. Power supply switch
1-41. Remote unit
(RM unit)
1-39. No-staple L sensor
1-45. Module connector 1
1-49. IF cable
1-46. Module connector 2
To trimmer
1-47. LED 1
1-48. LED 2
1-43. Main power switch
1-51. Emergency stop switch
1-44. Power supply inlet
1-52. Exterior cover switch
1-50. Power cord
1-54. E-PORT connector 1
1-53. RL P.W.B. unit
1-55. E-PORT connector 2
1-56. E-PORT
cable
2-2
11C-M12M1-0302-0
1-14
1-34
1-31
1-21
1-24
1-23
1-19
1-32
1-1
1-18
1-12
1-33
1-53
1-3
1-4
1-10 1-11 1-52
1-42
1-40
1-30
1-43
1-22
1-44
1-52
1-6
1-5
11C-M12M1-0302-0
1-9
1-41
2-3
1-16
1-15
1-27
1-36
1-26
1-29
1-8
1-7
1-28
1-25
1-13
1-37
1-51
1-2
1-35
1-17
2-4
11C-M12M1-0302-0
1-1. MC Unit
The MC unit controls the whole machine by the 8-bit microprocessor. It also incorporates a stepping motor, DC motor,
and solenoid driving circuit. It has a built-in DC converter which generates +5 V with the DC +24 V power supply input.
A DC +5 V power supply is used for ICs and sensors while a DC +24 V is used for driving the motor and solenoid.
The board is mounted with six microprocessors and one ROM. Of the six microprocessors, one is for main control,
three for controlling the stepping motors, one for controlling communication with the control panel, and the remaining
one for controlling communication other than the control panel. One stepping motor control microprocessor is used for
controlling two stepping motors. The ROM is a 128K-byte EPROM written with the main control program. The
stepping motor control program and communication control program are written in the built-in ROM of the respective
microprocessors. The MC unit is connected with the OP unit (control panel) by communication.
1-2. OP Unit (Control Panel)
The control panel is controlled by a one-chip 8-bit microprocessor. It is mounted with a 16-character 2-line liquid
crystal display and a jog dial. The control program is written in the built-in ROM of the microprocessor. It is connected
with the MC unit by communication.
1-3. Staple Motor
DC +24 V power supply brush motor. Drives the stapler.
1-4. Knife Motor
DC +24 V power supply brush motor. Drives the folding knife.
1-5. Folding Conveyance Motor
DC +24 V power supply brush motor. Drives the folding rollers and folding conveyance section.
1-6. Conveyance Motor
DC +24 V power supply brushless motor. Drives the main conveyance section.
1-7. Cover Switch
Normal open microswitch. When the cover is closed, contact is established. This switch is connected to the control
coil of the relay mounted to the MC unit. The contact of this relay is connected with the DC +24 V supplied to the staple
motor, knife motor, folding conveyance motor, and conveyance motor. As it is connected in this way, operating the
microswitch opens and closes the relay contact. When the top cover is opened, the DC +24 V supplied to the staple
motor, knife motor, folding conveyance motor, and conveyance motor is cut off.
1-8. Movable Table Motor
DC +24 V power supply brush motor. When the paper reference is set to “Center”, this motor drives the machine and
automatically adjusts it to the position of the upstream processing unit.
1-9. Back Jogger Unit Motor
DC +24 V power supply stepping motor. Moves the back jogger unit incorporating the back jogger.
11C-M12M1-0302-0
2-5
1-10. Stopper Unit Motor
DC +24 V power supply stepping motor. Moves the stopper unit incorporating the stapling/folding stoppers.
1-11. Stopper Motor
DC +24 V power supply stepping motor. Drives the stapling/folding stoppers.
1-12. Stopper Home Sensor
Sensor for detecting the home positions of the stapling/folding stoppers. Uses a photointerrupter.
1-13. Stopper Paper Switch
Normal closed switch. Used for detecting paper tip and jams caused by paper remaining in the machine.
1-14. Side Jogger Motor
DC +24 V power supply stepping motor. Motor for driving the side jogger.
1-15. Back Jogger Motor
DC +24 V power supply stepping motor. Motor for driving the back jogger.
1-16. Back Jogger Home Sensor
Sensor for detecting the home position of the back jogger. Uses a photointerrupter.
1-17. Back Jogger Paper Sensor
Sensor for detecting paper tip and jams caused by paper remaining in the machine. Uses a photointerrupter.
1-18. Side-stapling Paper Ejection Solenoid
Solenoid for driving the rollers at the top of the stapling/folding stopper section. Uses a DC +24 V power.
1-19. Stacker Connection Connector
When the trimmer is not connected, connects the stacker unit.
1-20. Stacker Motor
Motor for driving the belt of the stacker unit. Uses a DC +24 V power.
1-21. Side-stapling Gate Solenoid
Solenoid for driving the stoppers for side-stapling and corner-stapling. Uses a DC +24 V power.
2-6
11C-M12M1-0302-0
1-22. Conveyance Clutch
Electromagnetic clutch for transmitting the conveyance force to the stapling/folding stopper section. Uses a DC +24 V
power.
1-23. Total Counter
Electromagnetic counter. Uses a DC +24 V power. Counts up with each stapling/folding or folding operation.
1-24. Staple Home Sensor
Sensor for detecting the home position of the stapler. Uses a photointerrupter.
1-25. Movable Table Home Sensor
Sensor for detecting the home position of the machine moving mechanism (Movable table). Uses a photointerrupter.
1-26. Knife Home Sensor
Sensor for detecting the home position of the folding knife. Uses a photointerrupter.
1-27. Staple Index Sensor
Uses a photointerrupter. When the staple motor rotates and the notch of the index plate attached to the motor shaft
passes by the sensor, the sensor outputs pulses at a fixed cycle.
Used for detecting the rotation of the staple motor.
1-28. Knife Index Sensor
Uses a photointerrupter. When the knife motor rotates and the notch of the index plate attached to the motor shaft
passes by the sensor, the sensor outputs pulses at a fixed cycle.
Used for detecting the rotation of the knife motor.
1-29. Folding Conveyance Index Sensor
Uses a photointerrupter. When the folding conveyance motor rotates and the notch of the index plate attached to the
motor shaft passes by the sensor, the sensor outputs pulses at a fixed cycle.
Used for detecting the rotation of the folding conveyance motor.
1-30. Conveyance Index Sensor
Uses a photointerrupter. When the conveyance motor rotates and the notch of the index plate passes by the sensor,
the sensor outputs pulses at a fixed cycle.
Used for detecting the rotation of the conveyance motor.
1-31. Option Sensor
Sensor for detecting the optional guides. Uses a photointerrupter.
1-32. Back Unit Home Sensor
Sensor for detecting the home position of the back jogger unit. Uses a photointerrupter.
11C-M12M1-0302-0
2-7
1-33. Stopper Unit Home Sensor
Sensor for detecting the home position of the stopper unit. Uses a photointerrupter.
1-34. Side Jogger Home Sensor
Sensor for detecting the home position of the side jogger. Uses a photointerrupter.
1-35. Staple Paper Switch
Normal closed switch. Used for detecting paper tip, end, and jams caused by paper remaining in the machine.
1-36. Saddle-stapling Paper Ejection Paper Switch
Normal closed switch. Located at the top of the paper ejection slot for folding and stapling/folding, used for detecting
paper tip, end, and jams caused by paper remaining in the machine.
1-37. Side-stapling Paper Ejection Paper Switch
Normal closed switch. Located at the top of the paper ejection slot for ejecting paper, side-stapling, and cornerstapling, used for detecting paper tip, end, and jams caused by paper remaining in the machine.
1-38. No-staple R Sensor
Sensor for detecting the remaining staple in the stapler on the right in the direction in which the paper moves.
1-39. No-staple L Sensor
Sensor for detecting the remaining staple in the stapler on the left in the direction in which the paper moves.
1-40. Switching Power Supply
Outputs DC +24 V. Mounted with a 6.3 A fuse.
Used also for 100 V, 120 V, 220 to 240 V, and 50/60 Hz.
Incorporates a protection circuit for overcurrent and overvoltage. If the protection circuit turns on due to some reason,
turn OFF the power, wait 3 minutes before turning it ON again.
1-41. Remote Unit (RM Unit)
When machines with remote functions are connected, the remote unit is able to turn ON and OFF the power of the two
machines using an interface cable. Mounted with a 6.3 A fuse.
Incorporates an internal inlet (for supplying power) and main power switch.
1-42. Power Supply Switch
Used to turn ON/OFF the power supply using the remote unit. Even if this switch is set to OFF, the power supplied to
the inside of the machine will not be cut off.
When connecting with a downstream processing unit with remote function, the power of the downstream processing
unit will also turn ON simultaneously.
2-8
11C-M12M1-0302-0
1-43. Main Power Switch
Incorporated in the remote unit. Used to turn ON/OFF the power supply of the machine.
1-44. Power Supply Inlet
Incorporated in the remote unit. Connected to the power cord.
1-45. Module Connector 1
Connector for communication with the machine connected. When performing communication from the upstream
processing unit, insert an interface cable.
1-46. Module Connector 2
Connector for communication with the machine connected. When performing communication to the downstream
processing unit, insert an interface cable.
1-47. LED 1 (Green)
Lights up in green when power is supplied to the machine.
1-48. LED 2 (Orange)
Lights up only when the remote function is effective and the power is supplied from the upstream processing unit.
1-49. IF Cable
Interface cable for communication with the downstream processing unit.
1-50. Power Cord
Supplies primary power to the machine.
1-51. Emergency Stop Switch
Pressing this switch cuts off the DC +24 V power supplied to the staple motor, knife motor, folding conveyance motor,
and conveyance motor.
At the same time, the load (motor, etc.) power supplied to connected machines from the RL P.W.B. unit is also cut off.
1-52. Exterior Cover Switch
Normal open microswitch. When the exterior cover is attached, contact is established. If the exterior cover is removed,
the machine will stop.
The machine can be set so that it does not stop even if the exterior cover is removed using the maintenance mode.
11C-M12M1-0302-0
2-9
1-53. RL P.W.B. Unit
Pressing the emergency stop switch of DBM-120 or any of the connected machines with the RL P.W.B. unit of that
machine connected cuts off the DC +24 V power supplied to the staple motor, knife motor, folding conveyance motor,
and conveyance motor.
Slide switches SW1 and SW2 are provided on the RL P.W.B. unit.
When E-PORT connector 1 is not used, set SW1 to ON (upper side).
When E-PORT connector 2 is not used, set SW2 to ON (upper side).
1-54. E-PORT Connector 1
Connector for connecting the RL P.W.B. unit of the upstream processing unit and that of DBM-120.
1-55. E-PORT Connector 2
Connector for connecting the RL P.W.B. unit of the downstream processing unit and that of DBM-120.
1-56. E-PORT Cable
Cable for connecting the E-PORT of the machines connected.
2-10
11C-M12M1-0302-0
2. ERRORS AND CAUSES
2-1. When Paper Jams Occur
The first line of the LCD on the control panel displays “Paper Jam”. The second line displays “In Paper Conveyer”
(paper conveyer section), “In Stapler” (stapler section), or “In Folder” (folder section) according to where the paper
has jammed. Turning the jog dial displays the jam code on the next screen. Refer to the following table.
Place of paper jam
Display in 2nd Line
Place
Conveyance Route
In Paper Conveyer
Paper conveyer
section
From upstream processing unit paper ejection to back jogger
paper sensor, or from back jogger paper sensor to side-stapling
paper ejection paper switch
In Stapler
Stapler section
From back jogger paper sensor to staple paper switch, or from
staple paper switch to stopper paper switch
In Folder
Folder section
From stopper paper switch to saddle-stapling paper ejection paper
switch
Jam codes
Jam Code
Name of Jam
Description
J1
Not reaching back jogger
section
After receiving paper ejection signal of the upstream processing unit,
paper does not reach back jogger paper sensor within specified time.
J2
Not reaching side-stapling
paper ejection section and
remaining in stopper
section
After paper reaches back jogger paper sensor, paper does not reach
side-stapling paper ejection paper switch even after the specified time.
There is also paper remaining in the stopper paper switch.
J3
Not reaching side-stapling
paper ejection section
After paper reaches back jogger paper sensor, paper does not reach
side-stapling paper ejection paper switch even after the specified time.
J4
Remaining in back jogger
section
There is paper remaining on the back jogger paper sensor even after the
specified time.
J5
Not reaching stapler
section
The paper does not reach the staple paper switch even after the
specified time after the paper end passes the back jogger paper sensor.
J6
Remaining in stapler
section
There is paper remaining in the staple paper switch even after the
specified time after the stopper has been lowered.
J7
Not reaching stopper
section
The paper does not reach the stopper paper switch even after the
specified time after the stopper has been lowered.
J8
Remaining in stopper
section
There is paper remaining on the stopper paper switch even after the
specified time after the folding knife has been turned ON.
J9
Not reaching saddlestapling paper ejection
section
The paper does not reach the saddle-stapling paper ejection paper
switch even after the specified time after the folding knife has been
turned ON.
J10
Remaining in saddlestapling paper ejection
section
There is paper remaining on the saddle-stapling paper ejection paper
switch even after the specified time.
J11
No setting
No setting
J12
Remaining in side-stapling
paper ejection section
There is paper remaining on the side-stapling paper ejection paper
switch even after the specified time.
11C-M12M1-0302-0
2-11
NOTE : The following causes may be suspected if jam codes are displayed even though no paper jam has actually
occurred.
The lever of the paper switch does not return
There are paper bits or foreign objects jammed on the paper switch
The paper switch is faulty
The connection between the paper switch and MC unit is faulty
The MC unit is faulty
2-12
11C-M12M1-0302-0
2-2. Troubleshooting
When a problem occurs, the first line of the message on the LCD of the control panel will display “Malfunction”. The
second line will display the name of the problem. Details are provided below.
Details of problems (1/2)
Display in 2nd Line
Description
(First Half)
(Second Half)
Feed Motor
Trouble
The output of the conveyance motor index sensor is not normal.
--------------------------------------------------------------------------<Causes>
Overload and restriction of the conveyance system
mechanism
Foreign objects jammed in the detecting section of the index
sensor.
Faulty connection between the index sensor and MC unit
Malfunction of the index sensor
Faulty connection between the conveyance motor and MC
unit
Malfunction of the MC unit
Malfunction of the conveyance motor
Fold Feed Motor
Trouble
The output of the folding conveyance motor index sensor is not
normal.
--------------------------------------------------------------------------<Causes>
Overload and restriction of the folding conveyance system
mechanism
Foreign objects jammed in the detecting section of the index
sensor.
Faulty connection between the index sensor and MC unit
Malfunction of the index sensor
Faulty connection between the folding conveyance motor and
MC unit
Malfunction of the MC unit
Malfunction of the folding conveyance motor
Knife Motor
Home-Out Trouble
The home sensor does not turn OFF (penetrating) within the
specified time after the motor has turned ON.
------------------------------------------------------------------------------------------------------Home-In Trouble
The home sensor does not turn ON (blocking) within the
specified time after the motor has turned ON.
------------------------------------------------------------------------------------------------------Index Trouble
The output of the knife index sensor is not normal.
------------------------------------------------------------------------------------------------------<Common causes>
Overload and restriction of the folding knife mechanism
Foreign objects jammed in the detecting section of the index
sensor.
Faulty connection between the index sensor, home sensor
and MC unit
Malfunction of the index sensor, home sensor
Faulty connection between the knife motor and MC unit
Malfunction of the MC unit
Malfunction of the knife motor
11C-M12M1-0302-0
2-13
Display in 2nd Line
Description
(First Half)
Stapler Motor
Machine Move Motor
Stacker Motor
2-14
(Second Half)
Home-Out Trouble
The home sensor does not turn OFF (penetrating) within the
specified time after the motor has turned ON.
------------------------------------------------------------------------------------------------------Home-In Trouble
The home sensor does not turn ON (blocking) within the
specified time after the motor has turned ON.
------------------------------------------------------------------------------------------------------Index Trouble
The output of the stapler index sensor is not normal.
------------------------------------------------------------------------------------------------------<Common causes>
Overload and restriction of the stapler mechanism
Foreign objects jammed in the detecting section of the index
sensor.
Faulty connection between the index sensor, home sensor
and MC unit
Malfunction of the index sensor, home sensor
Faulty connection between the stapler motor and MC unit
Malfunction of the MC unit
Malfunction of the stapler motor
Home-Out Trouble
The home sensor does not turn OFF (penetrating) within the
specified time after the motor has turned ON.
------------------------------------------------------------------------------------------------------Home-In Trouble
The home sensor does not turn ON (blocking) within the
specified time after the motor has turned ON.
------------------------------------------------------------------------------------------------------Index Trouble
The output of the movable table motor index sensor is not
normal.
------------------------------------------------------------------------------------------------------<Common causes>
Overload and restriction of the movable table mechanism
Foreign objects jammed in the detecting section of the index
sensor.
Faulty connection between the index sensor, home sensor
and MC unit
Malfunction of the index sensor, home sensor
Faulty connection between the movable table motor and MC
unit
Malfunction of the MC unit
Malfunction of the movable table motor
Trouble
The overcurrent detection of the stacker motor drive circuit
operates.
------------------------------------------------------------------<Causes>
Overload and restriction of the stacker, paper ejection
mechanism
Faulty connection between the stacker motor and MC unit
Malfunction of the stacker motor
Malfunction of the MC unit
11C-M12M1-0302-0
Display in 2nd Line
Description
(First Half)
∗∗ Motor
∗∗: Side Jog,
Back Jog,
Back Jog Unit,
Stopper Unit,
Stopper
(Second Half)
Home-In Trouble
When the home sensor is OFF (penetrating), the motor turned
ON for moving ∗∗ to the direction towards the home, but the
home sensor does not turn ON (blocking) within the specified
time.
------------------------------------------------------------------------------------------------------Home-Out Trouble
When the home sensor is ON (blocking), the motor turned ON
for moving ∗∗ to the direction away from the home, but the home
sensor does not turn OFF (penetrating) within the specified
time.
------------------------------------------------------------------------------------------------------Home-Out/In Trouble When the home sensor is ON (blocking), after the motor turned
ON for moving ∗∗ to the direction away from the home, the
motor reversed. At this time, the sensor does not turn ON again
within the specified time.
------------------------------------------------------------------------------------------------------After ∗∗ has been moved for a certain distance away from the
Counter-Out Trouble
home, and was moved back for the same distance, it reached
the home and proceeded forwarded more than the specified
distance. (The motor was out of step in the movement away
from the home.)
------------------------------------------------------------------------------------------------------After ∗∗ has been moved for a certain distance away from the
Counter-In Trouble
home, and was moved back for the same distance, it does not
return to the home. When the ∗∗ is moved for the specified
distance again, it does not return to the home. (The motor was
out of step in the movement towards the home.)
------------------------------------------------------------------------------------------------------<Common causes>
Overload and restriction of the ∗∗ unit moving mechanism
Foreign objects jammed in the detecting section of the home
sensor.
Faulty connection between the home sensor and MC unit
Malfunction of the home sensor
Faulty connection between the motor and MC unit
Malfunction of the MC unit
Malfunction of the motor
11C-M12M1-0302-0
2-15
Details of problems (2/2)
Display in 2nd Line
Motor MPU ∗ CRC Error
∗: 1, 2, 3
Motor MPU ∗ ACK Error
∗: 1, 2, 3
Panel MPU ∗∗∗ Error
∗∗∗: CRC, ACK
Description
Communication error between the stepping motor control microprocessor
and main control microprocessor in the MC unit
------------------------------------------------------------------------------------------<Cause>
Malfunction of the MC unit
Communication error between the stepping motor control microprocessor
and main control microprocessor in the MC unit
------------------------------------------------------------------------------------------<Cause>
Malfunction of the MC unit
Communication error between the MC unit and OP unit (panel)
------------------------------------------------------------------------------------------<Causes>
Faulty connection between the OP unit and MC unit
Malfunction of the OP unit
Malfunction of the MC unit
Panel Interface MPU Error
Communication error between the control microprocessor for panel
communication and main control microprocessor in the MC unit
------------------------------------------------------------------------------------------<Cause>
Malfunction of the MC unit
Internal Interface MPU Error
Communication error between the control microprocessor for I2C (other
than panel) communication and main control microprocessor in the MC unit
------------------------------------------------------------------------------------------<Cause>
Malfunction of the MC unit
Interface ∗∗∗ Error
Not setting
∗∗∗: CRC, ACK
Memory Data Error
Memory Write ACK Error
Memory error and communication error in the MC unit
------------------------------------------------------------------------------------------<Cause>
Malfunction of the MC unit
DA Converter ACK Error
RL Relay Problem*
Faulty contact of the relay of the RL P.W.B. unit
------------------------------------------------------------------------------------------<Cause>
Malfunction of the RL P.W.B. unit
MC Relay Problem*
Faulty contact of the relay of the MC unit
------------------------------------------------------------------------------------------<Cause>
Malfunction of the MC unit
Emergency Cable Problem ∗
Defect of the E-PORT cable
------------------------------------------------------------------------------------------<Causes>
The E-PORT cable is removed.
Faulty connection of the E-PORT cable
Faulty connection between the E-PORT connector and RL P.W.B. unit
Incorrect setting of the slide switches on the RL P.W.B. unit
∗: 1, 2, 3, 4
* “MC Relay Problem” and “RL Relay Problem” will not be cleared even if the power is turned off and then on again.
Clear these messages using the maintenance mode after replacing the MC unit or RL P.W.B. unit.
2-16
11C-M12M1-0302-0
2-3. Other Condition Messages
The control panel also displays messages of other conditions of the machine such as when a door is opened, etc. The
causes of such messages are shown below. In some cases, if the message and actual condition differ such as when
“Top Cover Open” is displayed despite the door being closed, an error may be suspected. Details are provided below.
Condition display
Display
Description
Top Cover Open
The contact of the cover switch is open.
------------------------------------------------------------------------------------------<Other causes>
The door is not closed completely.
Malfunction of the switch
Faulty connection between the switch and MC unit
Malfunction of the MC unit
Trimmer Error
An error signal was received from the trimmer.
------------------------------------------------------------------------------------------<Other causes>
Jam occurred at the trimmer.
The top cover of the trimmer is open.
An error other than jamming occurred at the trimmer.
Faulty connection between the trimmer and MC unit
Malfunction of the MC unit
Malfunction of the trimmer
Staple ∗ Nearly Empty
The staples in the stapler ∗ are running out.
------------------------------------------------------------------------------------------<Other causes>
Faulty connection between the stapler ∗ and MC unit
Malfunction of the stapler ∗
Malfunction of the MC unit
∗: L, R, (Blank)
Emergency Stop
The emergency stop switch of DBM-120 was pressed.
------------------------------------------------------------------------------------------<Other causes>
Malfunction of the emergency stop switch
Faulty connection between the emergency stop switch and RL P.W.B.
unit
Faulty connection between the RL P.W.B. unit and MC unit
Malfunction of the RL P.W.B. unit
Malfunction of the MC unit
Upstream
Emergency Stop
The emergency stop switch of a machine before DBM-120 (upstream
processing unit) was pressed.
------------------------------------------------------------------------------------------<Other cause>
Abnormal operations of the upstream processing unit
Downstream
Emergency Stop
The emergency stop switch of a machine after DBM-120 (downstream
processing unit) was pressed.
------------------------------------------------------------------------------------------<Other cause>
Abnormal operations of the downstream processing unit
Cover Removed
The exterior cover is removed.
------------------------------------------------------------------------------------------<Other causes>
Malfunction of the exterior cover switch
Faulty connection between the exterior cover switch and MC unit
Malfunction of the MC unit
11C-M12M1-0302-0
2-17
3. MAINTENANCE MODE
Display
Stop button
Start button
Power ON indicator
Lights up when the stapler
folder is turned ON.
Clear
Escape
button
Function
button
Jog dial/Enter button
button
3-1. Entering the Maintenance Mode
Press the escape button once on the initial screen of the control panel. Turn the jog dial by three clicks towards the
right, “Number of Sheets” will be displayed. Press the clear button here once. A beep will be sounded.
Turn the jog dial by 5 clicks towards the left, “Fine Adjustment” will be displayed. Press the clear button here once. A
beep will be sounded.
After “Maintenance Menu” is displayed, press the jog dial once. Two beeps will be sounded.
Press the jog dial to display “Select M. Mode”. Turning the jog dial in this state allows selection of the following eight
modes: ROM version display, simulation mode, sensor check mode, motor/solenoid test mode, changing the display
language, changing the paper reference, changing the collator, and BG menu.
3-2. ROM Version Display
Select “ROM Version” from the maintenance menu and press the jog dial. Turn the jog dial, the control program
version of the MC unit, stepping motor driver (SPM), or OP unit will be displayed.
3-3. Simulation Mode
Select “Simulation Mode” from the maintenance menu and press the jog dial. Before starting the simulation mode, be
sure to remove the staple cartridge from the stapler.
Press the start button to start the machine in the simulation mode, and stop with the stop button.
In the simulation mode, each mechanism operates without paper.
2-18
11C-M12M1-0302-0
3-4. Sensor Check Mode
Select “Sensor Check” from the maintenance menu and press the jog dial.
Turn the jog dial to display the name of the sensor to be checked. The name can be checked as shown in the following
examples.
(Example 1) To check the back jogger paper sensor
Pushing down the switch lever sets the display to “on”.
Display: “B. Jogger PSW on”
Returning the switch lever sets the display to “off”.
Display: “B. Jogger PSW off”
(Example 2) To check the conveyance index sensor (photointerrupter)
If something is blocking the detecting section of the sensor, the display will be set to “on”.
Display: “Feed Index on”
If nothing is blocking the detecting section of the sensor, the display will be set to “off”.
Display: “Feed Index off”
3-5. Motor/Solenoid Test Mode
Select “Motor Sol. Test” from the maintenance menu and press the jog dial.
Turn the jog dial to display the name of the motor or solenoid to be tested.
Press the start button to turn on the motor or solenoid selected. Press the stop button to turn them off. For the side
jogger motor, back jogger unit motor, back unit motor, stopper unit motor, and stopper gate motor, forward and
backward operations will be repeated until the position of the smallest paper size from the home position.
3-6. Changing the Display Language
Select “Language” from the maintenance menu and press the jog dial.
Turn the jog dial to select the language used and press the jog dial to confirm the language.
To activate this setting, the power needs to be turned off and then on again.
3-7. Changing the Paper Reference
Normally do not change this setting. Select “Select Paper Ref” from the maintenance menu and press the jog dial.
Turn the jog dial to select “Center” or “Side” and press the jog dial to confirm the setting.
To activate this setting, the power needs to be turned off and then on again.
3-8. Changing the Collator
Select “Collator” from the maintenance menu and press the jog dial.
Turn the jog dial to select “DC-10/60” or “DFC-10/12” and press the jog dial to confirm the setting.
To activate this setting, the power needs to be turned off and then on again.
11C-M12M1-0302-0
2-19
3-9. BG Menu
Select “BG Menu” from the maintenance menu and press the jog dial.
Turning the jog dial allows selection of the following four modes: “Setting BG Mode”, “Relay Error”, “Cover Detection”,
and “BG Input Data”.
(1) BG mode setting
For BG-compatible machines, pressing the emergency stop switch of a connected machine cuts off the load
(motor, etc.) power of all connected machines.
Select whether the machine is BG-compatible or non BG-compatible using this mode.
Select “Setting BG Mode” from the BG menu and press the jog dial. “BG Mode on/off” will be displayed.
Turn the jog dial and select “on” for BG-compatible machines and “off” for non BG-compatible machines, and
then press the jog dial to confirm the setting.
Machines provided with an E-PORT connector are BG-compatible.
To activate this setting, the power needs to be turned off and then on again.
(2) Relay error
If “RL Relay Problem” or “MC Relay Problem” is displayed, these messages will not disappear and the machine
will not start operating just by replacing the concerned part and turning the power of the machine off and then on.
Use this mode to clear these messages.
Select “Relay Error” from the BG menu and press the jog dial. “Error Memory” will be displayed.
Turn the jog dial to select “Release” and press the jog dial to confirm the setting.
To activate this setting, the power needs to be turned off and then on again.
(3) Exterior cover detection
The machine will not operate if the exterior cover is removed. To check machine operations with the exterior
cover removed, use this mode to set the machine so that it will operate with the cover removed.
Select “Cover Detection” from the BG menu and press the jog dial. “Detection on/off” will be displayed.
Turn the jog dial to select “off” and press the jog dial to confirm the setting.
This setting returns to “on” when the power is turned off and then on.
2-20
11C-M12M1-0302-0
(4) BG input data
The voltage of each part of the RL P.W.B. unit can be checked. (Refer to “10. EMERGENCY STOP SCHEMATIC
DIAGRAM”.)
Select “BG Input Data” from the BG menu and press the jog dial.
The following is displayed.
EMG,11,21,12,O2
1 1 1 1 1
Turn the jog dial to display the following.
DOOR,VP
1 1
The first line is the signal name of each part of the RL P.W.B. unit.
The second line indicates the voltage. “1” means DC +24 V and “0” means 0 V.
This voltage changes as follows.
<When DFC-10/12 is connected, and DBM-120T is not>
Normally
When DBM-120
emergency stop
switch is ON
When
top cover is
open
EMG
1
0
1
11
1
0
1
21
0
0
0
12
1
0
1
02
0
0
0
DOOR
1
0
0
VP
1
0
0
Signal
Name
<When both DFC-10/12 and DBM-120T are connected>
Normally
When DBM-120
emergency stop
switch is ON
When
top cover is
open
EMG
1
0
1
11
1
0
1
21
1
0
1
12
1
0
1
02
0
0
0
DOOR
1
0
0
VP
1
0
0
Signal
Name
11C-M12M1-0302-0
2-21
<When DC-10/60 is connected, and DBM-120T is not>
Normally
When DBM-120
emergency stop
switch is ON
When upstream
processing unit
emergency stop
switch is ON
When
top cover is
open
EMG
1
0
1
1
11
1
0
0
1
21
0
0
0
0
12
1
0
0
1
02
1
0
0
1
DOOR
1
0
0
0
VP
1
0
0
0
Normally
When DBM-120
emergency stop
switch is ON
When upstream
processing unit
emergency stop
switch is ON
When
top cover is
open
EMG
1
0
1
1
11
1
0
0
1
21
1
0
0
1
12
1
0
0
1
02
1
0
0
1
DOOR
1
0
0
0
VP
1
0
0
0
Signal
Name
<When both DC-10/60 and DBM-120T are connected>
Signal
Name
2-22
11C-M12M1-0302-0
4. PRECAUTIONS ON REPLACING THE MC UNIT
Fine adjustment data and customized sizes are registered in the EEPROM (nonvolatile memory) on the MC unit
(board). Therefore previous data will be lost when the MC unit is replaced. Note down the fine adjustment data and
customized sizes prior to replacement and input them after replacement. Also be sure to perform the following
procedures and checks after replacement.
(1) Initializing the memory
Turn on the power with the function button pressed. Keep pressing until initialization of the machine ends.
This procedure initializes data registered in the EEPROM (nonvolatile memory) on the MC unit (board).
(2) Checking the paper reference setting
Check the setting of the paper reference in the maintenance menu. If the setting at “Select Paper Ref” is not
appropriate, set it again. (Refer to “3-7. Changing the Paper Reference”)
(3) Checking the fine adjustment data
Enter the fine adjustment mode and check the fine adjustment data. For settings other than 0, +1 to +9, –1 to –9,
the fine adjustment data memory will need to be initialized. Perform the following procedure to initialize. Turn off
the power, and while pressing the center button (function button) on the control panel, turn on the power again.
After this, enter the fine adjustment mode. Even if there is no need to set the fine adjustment data, be sure to
enter the fine adjustment mode.
(4) Inputting fine adjustment data and customized sizes
Enter the fine adjustment mode, and input the fine adjustment data and customized sizes noted down before
replacement.
11C-M12M1-0302-0
2-23
5. PRECAUTIONS ON REPLACING FUSES
CAUTION : For continued protection against risk of fire, replace only with same type and rating of fuse.
Fuse type and rating: UL, IEC127 Fuse T 6.3 A
Board display: FUSE 1
2-24
11C-M12M1-0302-0
6. SETTINGS OF SW1 AND SW2 ON THE RL P.W.B. UNIT
6-1. BG-compatibility
The whole system will be BG-compatible only if all the connected machines are BG-compatible.
In this case, set the switches SW1 and SW2 of the RL P.W.B. unit and connect the E-PORT cable as follows for each
connected machine.
(1) When DC-10/60 (BG) is connected, and DBM-120T (BG) is not
SW1 : OFF (Down) ........ Connect the E-PORT cable from DC-10/60 to E-PORT connector 1.
SW2 : ON (Up) .............. Do not connect the E-PORT cable to E-PORT connector 2 (no downstream processing
unit).
(2) When both DC-10/60 (BG) and DBM-120T (BG) are connected
SW1 : OFF (Down) ........ Connect the E-PORT cable from DC-10/60 to E-PORT connector 1.
SW2 : OFF (Down) ........ Connect the E-PORT cable from DBM-120T to E-PORT connector 2.
(3) When DFC-10/12 (BG) is connected, and DBM-120T (BG) is not
SW1 : ON (Up) .............. Do not connect the E-PORT cable to E-PORT connector 1.
SW2 : ON (Up) .............. Do not connect the E-PORT cable to E-PORT connector 2 (no downstream processing
unit).
(4) When both DFC-10/12 (BG) and DBM-120T (BG) are connected
SW1 : ON (Up) .............. Do not connect the E-PORT cable to E-PORT connector 1.
SW2 : OFF (Down) ........ Connect the E-PORT cable from DBM-120T to E-PORT connector 2.
∗ Machines provided with the E-PORT connector are BG-compatible.
DFC-10/12 is BG-compatible if “BG” is indicated at the end of the ROM number displayed on the initial screen after
the power is turned on. (xxx-nnnnn BG)
6-2. Non BG-compatibility
The whole system will not be BG-compatible if any one machine connected is non BG-compatible.
In this case, even if “Setting BG Mode” of the maintenance mode is “on”, this machine will automatically operate as a
non BG-compatible machine.
The E-PORT cable need not be connected but the switches SW1 and SW2 of the RL P.W.B. unit need to be changed
as follows.
SW1 : ON (Up) ........ Do not connect the E-PORT cable to E-PORT connector 1 since the machine connected is
not BG-compatible.
SW2 : ON (Up) ........ Do not connect the E-PORT cable to E-PORT connector 2 since the machine connected is
not BG-compatible.
NOTE : If SW1 and SW2 are not set correctly, “Top Cover Open” is displayed.
11C-M12M1-0302-0
2-25
7. LCD MAP
7-1. LCD Map (Normal Menu)
NOTE :
Turning the jog dial switches the display within the same hierarchy. Pressing it enters the hierarchy below.
If no hierarchy exists below, turning the jog dial selects an item or sets a value. Pressing it confirms the
selected item or value set.
The ∗ mark indicates that items can be selected and values set by turning the jog dial.
Pressing the escape button (left side of the control panel) returns to the hierarchy above. Pressing for the
number of hierarchies moved down from the initial screen returns to the initial screen.
1.
Booklet A3 1 (Initial screen)
Ready
2.
Output Mode
Booklet
3.
4.
Select Mode
Through Fold Booklet Side ST Corner ST ∗
Paper Size
A3
5.
6.
Select P. Size
A3 A4 A5 B4 B5 LGR LGL LTR IV Cust.1 Cust.2 Cust.3 A3SR ∗
Number of Sheets
1
7.
8.
9.
10.
Select Number
6∗
Custom Size
Custom 1 Size
L= 364 W= 257
Length
L= 364
11.
12.
13.
2-26
Select Length
L= 364 ∗
Width
W= 257
Select Width
W= 257 ∗
11C-M12M1-0302-0
14.
Custom 2 Size
L= 364 W= 257
15.
Length
L= 364
16.
Select Length
L= 364 ∗
17.
Width
W= 257
18.
19.
Select Width
W= 257 ∗
Custom 3 Size
L= 364 W= 257
20.
Length
L= 364
21.
Select Length
L= 364 ∗
22.
Width
W= 257
23.
24.
25.
Select Width
W= 257 ∗
Fine Adjustment
A3
Side Jogger
0
26.
27.
Adj. Side Jogger
0∗
Back Jogger
0
28.
29.
Adj. Back Jogger
0∗
Fold
0
30.
31.
32.
Adjust Fold
0∗
Staple
0
Adjust Staple
0∗
11C-M12M1-0302-0
2-27
33.
34.
Other Setting
Staple Sensor
on
35.
36.
Stpl. Sen. on/off
on off ∗
Tone
on
37.
38.
39.
Tone on/off
on off ∗
LCD Setting
Shift Speed
Normal
40.
41.
Select Shift Sp.
Fast Normal Slow Very Slow ∗
Blink Speed
Normal
42.
43.
44.
2-28
Select Blink Sp.
Fast Normal Slow Very Slow ∗
mm/In Setting
Meter
Select mm/In
Meter Inch ∗
11C-M12M1-0302-0
7-2. LCD Map (Maintenance Mode)
NOTE :
In the sensor check mode, the sensor state will be displayed as “on” or “off”.
In “BG Input Data” mode, the voltage state of each part of the RL P.W.B. unit will be displayed as “1” or “0”.
Maintenance Menu (Initial screen)
Select M. Mode
ROM Version
MC ROM Version
xxx-nnnnn
SPM ROM Version
xxx-nnnnn
OP ROM Version
xxx-nnnnn
IF ROM Version
xxx-nnnnn
Select M. Mode
Simulation Mode
Simulation
P. Less Running
Select M. Mode
Sensor Check
Sensor Check
B. Jogger PSW on
Sensor Check
Staple PSW on
Sensor Check
Stopper PSW on
Sensor Check
Top Out PSW on
Sensor Check
Bottom Out PSW on
Sensor Check
Stapler R Emp on
Sensor Check
Stapler L Emp on
Sensor Check
S. Jogger Hm on
Sensor Check
B. Jogger Hm on
Sensor Check
B.J. Unit Hm on
Sensor Check
Stp. Unit Hm on
11C-M12M1-0302-0
2-29
Sensor Check
Stp. Gate Hm on
Sensor Check
M. Move Hm on
Sensor Check
M. Move Index on
Sensor Check
Staple Hm on
Sensor Check
Staple Index on
Sensor Check
Knife Hm on
Sensor Check
Knife Index on
Sensor Check
Feed Index on
Sensor Check
F. Feed Index on
Select M. Mode
Motor Sol. Test
Motor Test
Feed Mot.
Motor Test
F. Feed Mot.
Motor Test
Knife Mot.
Motor Test
S. Jogger Mot.
Motor Test
M. Move Mot.
Motor Test
B.J. Unit Mot.
Motor Test
Stp. Unit Mot.
Motor Test
Staple Mot.
Motor Test
Stacker Mot.
Solenoid Test
S.ST Gate Sol.
Motor Test
B.J. Mot.
2-30
11C-M12M1-0302-0
Motor Test
Stp. Gate Mot.
Solenoid Test
Fold Colo Sol.
Solenoid Test
Staple Colo Sol.
NOTE) Displayed but no operations performed.
Solenoid Test
P. In Sol.
NOTE) Displayed but no operations performed.
Language
Japanese
Select Language
Japanese English French Spanish German Italian ∗
Select Paper Ref
Side
Select Paper Ref
Center Side ∗
Collator
DFC-10/12
Select Collator
DFC-10/12 DC-10/60 ∗
BG Menu
Setting BG Mode
on
BG Mode on/off
on off ∗
Relay Error
Maintain
Error Memory
Maintain Release
Cover Detection
on
Detection on/off
on off ∗
BG Input Data
EMG,11,21,12,02
1 1 1 1 1
DOOR,VP
1 1
11C-M12M1-0302-0
2-31
This page is a blank page.
8. OVERALL SCHEMATIC DIAGRAM
LCD
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
GND
+5V
VO
RS
R/W
E
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
CN1
SCL
GND
SDA
GND
1
2
3
4
5
6 GND
7 +6V
8 GND
(cf. OP CIRCUIT
99J-8503)
1
2
3
4
5
6
7
8
PURPLE
BLUE
GRAY
BLUE
ORANGE
BLUE
1
2
3
4
5
6
1
2
3
4
5
FOR WRITING ON FPGA
6
7
8
9 TDI
10 GND
PHD10T
J05
J01 PURPLE
1
SCL
J02 BLUE
2 GND
J03 GRAY
3
SDA
J04 BLUE
4 GND
5
J07 ORANGE 67 GND
+6V
J08 BLUE
8 GND
XH08T
J12
K01 BROWN
K02 SKYBLUE 12 +24VA
STAPLE MOT
K03 BROWN
K04 YELLOW 34 +24VA
KNIFE MOT
K05 BROWN
5
+24VA
K06 PURPLE
6 FOLD FEED MOT
K07 BROWN
K08 SKYBLUE 78 +24VA
FEED MOT
VH08T
J13
L01 BROWN
1
+24V
L02 BLACK
2 DOOR
L03 GRAY
3
MACHINE MOVE MOT+
L04 PURPLE
4 MACHINE MOVE MOT–
L05 BROWN
L06 YELLOW 56 +24VA
STACKER MOT
EH06T
CN2
SCL
GND
SDA
GND
GND
+6V
GND
STAPLE MOT
98Y-8516
DC24V 38.5W
KNIFE MOT
11C-8101
DC24V 77W
FOLD FEED MOT
11C-8101
DC24V 77W
FEED MOT
11C-8102
DC24V 1.5A
MACHINE MOVE MOT
11C-8103 DC24V 0.14A
STACKER MOT
11C-8104 DC24V 0.32A
1
2
3
4
5
6
J17
TCK
GND
TDO
VCC
TMS
RED
BLACK
RED
BLACK
RED
BLACK
RED
WHITE
M
M
M
M
M
RED
BLACK
ORANGE
YELLOW
BLUE
1
2
3
4
5
M
RED
BLACK
1
2
1
2 D16 PINK
3 D14 YELLOW
4 D18 BLUE
5
WHITE
1
BLACK 12
2
3
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
3
STOPPER HOME SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND
STOPPER PAPER SW
054-10259
SIG (N.C.) 1
GND 2
PINK
PURPLE
BLUE
BACK JOG HOME SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND
BACK JOG PAPER SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND
PURPLE
BROWN
GRAY
SKYBLUE
BROWN
YELLOW
PURPLE
BLUE
PINK
GRAY
BLUE
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
N05 SKYBLUE 45
N06 BROWN
N07 YELLOW 67
8
N09 PURPLE
9
N10 BROWN
10
N11 GRAY
11
N13 SKYBLUE 12
13
N14 BROWN
N15 YELLOW 14
15
N17 PURPLE 16
17
N18 BROWN
18
N19 GRAY
19
N21 SKYBLUE 20
21
N22 BROWN
N23 YELLOW 22
23
24
D13 PURPLE
D17 BLUE
D15 PINK
D21 GRAY
D22 BLUE
O01 PURPLE
O02 BROWN
O03 GRAY
1
2
3
O05 SKYBLUE 45
O06 BROWN
O07 YELLOW 67
O09 PURPLE 89
O10 BROWN 10
O11 GRAY
11
O13 SKYBLUE 12
O14 BROWN 13
O15 YELLOW 14
15
16
GRAY
BLUE
SIDE JOG MOT
99A-8013 DC7.3V 7.3W
1 A–
2 +24V
SPM 34 A
B
5 +24V
6 B–
BACK JOG MOT
99A-8013 DC7.3V 7.3W
PURPLE
1 A–
BROWN
2 +24V
GRAY
SKYBLUE
SPM 34 A
B
BROWN
5 +24V
YELLOW
6 B–
PINK
PURPLE
BLUE
J20
A–
+24V
A
+24V
B+
+24V
B–
+24V
PHD10T
N01 PURPLE
N02 BROWN
N03 GRAY
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
EJECT SOL
11C-8105
DC24V 36Ω SOL
FLAT GATE SOL
003-80589 DC24V 72Ω SOL
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
PURPLE
BROWN
GRAY
SKYBLUE
BROWN
YELLOW
PURPLE
BLUE
PINK
PURPLE
BLUE
PINK
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
D02 PURPLE
D06 BLUE
D04 PINK
C01 PURPLE
C05 BLUE
C03 PINK
BROWN
WHITE
BROWN
WHITE
1
2
1
2
1
2
1
2
1
2
FEED CL
11C-8106
DC24V 4W
CL
BLUE
BLUE
1
2
1
2
COUNTER
99J-8103
DC24V 1W
COU
BROWN
WHITE
1
2
1
2
P01 BROWN
P02 PURPLE
P03 BROWN
P04 GRAY
P05 BROWN
P06 YELLOW
1
2
3
4
5
6
7
8
P09 BROWN
9
P10 SKYBLUE 10
11
12
P13 BROWN
P14 PURPLE 13
14
SERIAL INTERFACE
(UPSTREAM)
1
2
3
4
5
6
7
8
SERIAL INTERFACE
(DOWNSTREAM)
1
2
3
4
5
6
7
8
PINK
PURPLE
BLUE
NOTE 5) CL : Clutch
NOTE 4) M : Motor
NOTE 3) SPM : Stepper Motor
NOTE 2) SOL : Solenoid
NOTE 1) COU : Counter
J16
1 +6V
2 GND
EH02T
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
FROM MC UNIT J07
1
2
3
4
5
6
7
8
9
10
BACK JOG UNIT MOT
99A-8013 DC7.3V 7.3W
1 A–
99A-8013 2 +24V
SPM 34 A
B
5 +24V
6 B–
STOPPER UNIT MOT
99A-8013 DC7.3V 7.3W
1 A–
2 +24V
SPM 34 A
B
5 +24V
6 B–
STOPPER MOT
99A-8013 DC7.3V 7.3W
PURPLE
1 A–
BROWN
2 +24V
GRAY
A
3
SKYBLUE
SPM 4 B
BROWN
5 +24V
YELLOW
6 B–
MC UNIT
11C-8040
(cf. MC CIRCUIT DIAGRAM 11C-8501)
J01
1 +24V
2 +24V
3 0V
4 0V
5 FG
VH05T
J11
A–
+24V
A
+24V
B+
+24V
B–
+24V
A–
+24V
A
+24V
B+
+24V
B–
+24V
A–
+24V
A
+24V
B+
+24V
B–
+24V
PHD24T
J10
A–
+24V
A
+24V
B+
+24V
B–
+24V
A–
+24V
A
+24V
B+
+24V
B–
+24V
PHD16T
J15
+24V
EJECT CORLO SOL
+24V
FLAT GATE SOL
+24V
OPTION2 SOL
+24V
OUTPUT 1 (NC)
+24V
FEED CL
+24V
OPTION1 SOL
+24V
COUNTER
EH14T
J02
DOUT+
DOUT–
CLK+
CLK–
DIN+
DIN–
+6V
GND
TM11R-3C-88
J03
DOUT+
DOUT–
CLK+
CLK–
DIN+
DIN–
+6V
GND
TM11R-3C-88
FG
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
J06
BACK JOG PAPER SEN
STAPLE HOME SEN
+5V
+5V
0V
0V
MACHINE MOVE HOME SEN
KNIFE HOME SEN
+5V
+5V
0V
0V
STAPLE INDEX SEN
KNIFE INDEX SEN
+5V
+5V
0V
0V
FOLD FEED INDEX SEN
FEED INDEX SEN
+5V
+5V
0V
0V
INPUT1 (NC)
OPTION SEN
+5V
+5V
0V
0V
PHD30T
J07
SIDE JOG HOME SEN
BACK JOG HOME SEN
+5V
+5V
0V
0V
BACK UNIT HOME SEN
STOPPER UNIT HOME SEN
+5V
+5V
0V
0V
STOPPER HOME SEN
MACHINE MOVE INDEX SEN
+5V
+5V
0V
0V
STAPLE PAPER SW
0V
STOPPER PAPER SW
0V
BOOKLET EJECT PAPER SW
0V
FLAT EJECT PAPER SW
0V
STAPLE EMPTY R SEN
STAPLE EMPTY L SEN
+5V
+5V
0V
0V
PHD32T
J18
1 PM_HOME6
2 5V
3 0V
PH03T
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
FE2: FERRITE CORE 052-10016
SWITCHING POWER SUPPLY
11C-8021
FE1: FERRITE CORE 052-10016
CN1
1 FG
FE1
CN2
2
FE2 6 +24V
WHITE
3 AC (N)
5 +24V
4
BLACK
4 +24V
5 AC (L)
3 GND
2 GND
1 GND
FG
A01 BROWN
A02 BROWN
A03 BLUE
A04 BLUE
1
2
3
4
5
C01 PURPLE
C02 GRAY
C03 PINK
C04 PINK
C05 BLUE
C06 BLUE
C07 YELLOW
C08 ORANGE
C09 PINK
C10 PINK
C11 BLUE
C12 BLUE
C13 SKYBLUE
C14 PURPLE
C15 PINK
C16 PINK
C17 BLUE
C18 BLUE
C19 GRAY
C20 YELLOW
C21 PINK
C22 PINK
C23 BLUE
C24 BLUE
RM UNIT
11C-8013
J04
1 REM SW-A
2 REM SW-C
3 REM SW-B
J05
24V
+6V
GND
POWER+
POWER–
1
2
3
4
5
6
7
8
(cf. RM CIRCUIT
11C-8502)
BLACK
GRAY
ROCKER SWITCH
054-10302
J03
AC (N)
AC (N)
AC (L)
AC (L)
FG
FG
POWER CORD
:055-10209 (USA)
AC120V 60Hz
AC220 to 240V 50/60Hz :055-10212 (UK)
AC100V 50/60Hz
:96E-8184 (JAPAN)
1 AC (N) IN
2 FG
3 AC (L) IN
FG
STAPLE HOME SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND
C04 PINK
C02 GRAY
C06 BLUE
C26 ORANGE
C28 PINK
C09 PINK
C07 YELLOW
C11 BLUE
C30 BLUE
D01 SKYBLUE
D02 PURPLE
D03 PINK
D04 PINK
D05 BLUE
D06 BLUE
D07 GRAY
D08 SKYBLUE
D09 PINK
D10 PINK
D11 BLUE
D12 BLUE
D13 PURPLE
D14 YELLOW
D15 PINK
D16 PINK
D17 BLUE
D18 BLUE
D19 ORANGE
D20 BLUE
D21 GRAY
D22 BLUE
D23 YELLOW
D24 BLUE
D25 ORANGE
D26 BLUE
D27 YELLOW
D28 YELLOW
D29 PINK
D30 PINK
D30 BLUE
D32 BLUE
COVER SW
054-10115
COM
NO
COVER SW
054-10115
J19
COVER SW
COVER SW
DOOR SW
DOOR SW
VEMG
G01 BROWN
G02 GRAY COM
G03 BLACK
G04 PURPLE
G05 YELLOW
V1
G07 SKYBLUE
VR
G09 GRAY
V2
GND
VF
EH13T
G11 BLACK
G12 BLUE
G13 WHITE
NO
J08
SPEED
MSEL1
JOG/RESET
PAPER OUT
WAIT
0V
0V
MSEL3
OPEN
MSEL4 (+5V)
RL P.W.B. UNIT
11C-8035
(cf. RL CIRCUIT DIAGRAM 11C-8505)
J02
J01
1 EMG SW
1 +24V
2
2 +24V
3 EMG SW
3 +24VA
4
4 +24VA
5 DOOR SW
5 GND
6
VH05T
7 DOOR SW
EH07T
J04
1 VEMG
J03
2
1 rl F
3 V1
2
4
3 rl F
5 VR
4
6
5 rl 2
7 V2
6
8
7 rl 2
9 VF
8
10
9 rl 1
11 VDR
10
12 VP2C
11 rl 1
13 VP1
12 GND
14 VP2E
13 rl R
EH14T
14 GND
15 rl R
EH15T
1
2
3
4
PARALLEL INTERFACE
J05
AC L
LOAD
LOAD
AC N
VL04T
KNIFE HOME SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND
STAPLE INDEX SEN
98R-8023
C15 PINK
ANODE
C13 SKYBLUE 31 COLLECTOR
C17 BLUE
2 GND
TO MACHINE MOVE MOT
D09 PINK
D07 GRAY
D11 BLUE
0V
0V
0V
0V
DSB9S
MACHINE MOVE HOME SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND
C10 PINK
C08 ORANGE
C12 BLUE
J09
EJECT/SIZE
BUSY
READY/SIZE
START
ERROR
MSEL2
START
PAPER SWITCH
0V
0V
0V
J02
1 FG
2
3 AC (L)
4
5 AC (N)
B01 ORANGE
B02 BLUE
YELLOW
OP UNIT
99J-8015
CN3
1 GND
2 +5V
3 VO
4 RS
5 R/W
6 E
7 LD0
8 LD1
9 LD2
10 LD3
11 LD4
12 LD5
13 LD6
14 LD7
15
16
GRAY
STOPPER UNIT HOME SEN
98R-8023
D10 PINK
D08 SKYBLUE 31 ANODE
COLLECTOR
D12 BLUE
2 GND
EMERGENCY SW
054-10312
TOP COVER SW
YELLOW
1
2
3
4
PURPLE
SKYBLUE
GRAY
YELLOW
PURPLE
BACK UNIT HOME SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND
1
2
3
4
11C-8410
NO
COM
BLUE
BLUE/WHITE
COM
ORANGE
ORANGE/WHITE
NC
1
2
3
4
5
FE3: FERRITE CORE (2T) 052-10065
FE3
GRAY
1
YELLOW 12 12
EMERGENCY
2
PURPLE 3 3
3
INTERFACE
WHITE 4 4
4
(UPSTREAM)
BLACK E E
5
1
2
3
4
1
2
3
4
D01 SKYBLUE
D05 BLUE
D03 PINK
D19 ORANGE
D20 BLUE
1
2
3
4
5
YELLOW
PURPLE
WHITE
GRAY
YELLOW
PURPLE
WHITE
BLACK
1
2
3
4
E
1
2
3
4
E
EMERGENCY
INTERFACE
(DOWNSTREAM)
KNIFE INDEX SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND
C21 PINK
C19 GRAY
C23 BLUE
FOLD FEED INDEX SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND
C22 PINK
C20 YELLOW
C24 BLUE
FEED INDEX SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND
C28 PINK
C26 ORANGE
C30 BLUE
OPTION SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND
SIDE JOG HOME SEN
98R-8023
PINK
SKYBLUE 31 ANODE
COLLECTOR
BLUE
2 GND
ORANGE
BLUE
WHITE
GRAY
1
2
3
4
5
C16 PINK
C14 PURPLE
C18 BLUE
D23 YELLOW
D24 BLUE
1
2
1
2
STAPLE PAPER SW
054-10259
1 SIG (N.C.)
2 GND
BOOKLET EJECT PAPER SW
054-10246
YELLOW
1 SIG (N.C.)
BLUE
2 GND
FLAT EJECT PAPER SW
054-10246
1 SIG (N.C.)
2 GND
D25 ORANGE
D26 BLUE
D29 PINK
D27 YELLOW
D31 BLUE
11C-8031
2 VCC
3 VOUT
1 GND
D30 PINK
D28 YELLOW
D32 BLUE
11C-8031
2 VCC
3 VOUT
1 GND
STAPLE EMPTY R SEN
STAPLE EMPTY L SEN
DSB25P
1
2
3
4
J14
+24VA
DC-6, 8 MOT
+5V
GND
EH04T
PARALLEL INTERFACE
11C-85132
11C-M12M1-0302-0
2-33
9. WIRING DIAGRAM
Bundled wire unit 5
11C-8331
3305
OCB-1000
AL cable clamp
056-11114
Details for A
Details for D
Details for I
Details for bottom plate section
Switch
054-10259
BJU bundled wire unit
11C-8311
SKB-1M
Note) No slack of bundled wire.
Bundled wire unit 5
11C-8331
Frame B
11C-9605
Angle F
11C-4022
Motor
11C-8104
K
Details for K
Yellow, Brown
Angle
11C-4032
248
OCB-1000
Bundled wire unit 2
11C-8302
OCB-1000
I
Motor
98Y-8516
1197
3306
Motor bracket
11C-6323
248
PH angle
11C-2180
Motor unit
SKB-100PR
11C-8103
PH angle
248
11C-2180
Note) Attach the bundled wire unit SKB-1M
at the position shown in the figure.
SKB-100PR
To switch
Bottom plate
11C-6007
PH angle
11C-2180
Motor
11C-8101
0248
OCB-1000
PH angle
11C-2180
Photointerrupter
98R-8023
Motor
11C-8102
Emergency stop switch
054-10312
Gray
Black
OP bundled wire unit 1
11C-8308
Emergency
stop switch
054-10312
Bundled
wire unit 5
11C-8331
Switch angle
11C-6025
Frame B
11C-9605
PH angle
11C-2040
OCB-1000
Bundled wire unit 12
11C-8317
Photointerrupter
98R-8023
3303
3302
Angle
11C-1367
SKB-100PR
CN1
Photointerrupter
98R-8023
Clutch bracket
11C-4515
Photointerrupter
98R-8023
Electromagnetic clutch unit
11C-8106
1197
248
STU bundled wire unit
11C-8312
Brass screw M4 with SW
3305
3302
OCB-1000
Bundled wire unit 6
11C-8306
CN2
Brass screw M3
with SW
Brass screw M3
with SW
248
3303
CN7
MC unit
11C-8040
SI bundled wire unit 2
11C-8337
Toroidal
clamp core
052-10065
(MTFC251512)
RM unit
11C-8013
3303
CN6
CN1
CN16
CN12
CN13
3306
DC solenoid
003-80589
Brass screw M4 with SW
J
SI bundled wire unit 1
11C-8336
Details for microswitch Microswitch
054-10115
(AM51664C54)
Gray
Details for stapler unit
Microswitch
054-10115
(AM51664C54)
2-34
DUPLO UNIT 98R-8099
* Apply screwlock to the
screw tip and then tighten.
However, the screwlock
must not spill out at the
back.
COM
NC
Yellow
Frame F
11C-9604
Bundled wire unit 6
11C-8306
Sensor bracket
11C-2001
Stapler unit
98R-2004
ST P.W.B. unit
11C-8031
* Face the protruding part
inside and then tighten.
Cable clamp
3304
Holder
98R-2005
a
* Lead wire should not be
too taut when the stapler
unit is moved up and down.
Bundled wire unit 1
11C-8301
Angle B
11C-4023
Stacker table
11C-9620
Yellow
3305
SKB-100PR
E
Stepping motor
99A-8013
Photointerrupter
98R-8023
CN3
Brass screw M4
with SW
Sensor bracket
11C-2001
Brown
5076
Switch
054-10246
056-11016
(TA-314) 3305
OCB-1000
Bundled wire unit 5
11C-8331
Spacer
056-11137
* Wind SI bundled wire
units 1 and 2 once.
Frame F
11C-9604
Sensor bracket
11C-6216
SKB-100PR
OCB-1000
Frame B
11C-9605
4253
Details for microswitch
Microswitch
054-10115
(AM51664C54)
Microswitch
054-10115
(AM51664C54)
Brass screw M4
with SW
1197
No.
056-10282
056-00003
056-10027
056-09001
056-09002
056-09003
056-09004
056-09005
056-09007
056-10211
056-07006
056-07007
056-07008
056-10164
056-00876
056-10622
Sensor bracket
11C-3651
Spacer
056-10970
Sensor base
11C-3650
Photointerrupter
98R-8023
STU bundled wire unit
11C-8312
Bundled wire unit 3
11C-8303
Name
Bushing
Bushing
Bushing
Cable clamp
Cable clamp
Cable clamp
Cable clamp
Cable clamp
Cable clamp
Cable clip
Cable clip
Cable clip
Cable clip
Cable clip
SK binder
Push mount ties
Switch
054-10259
Details for E
3308
Brown
SKB-100PR
Type No.
Details for H
Bush
Stepping motor 056-00778
(TB-300)
99A-8013
Bundled wire unit 5
Collar
11C-8331
RL P.W.B. unit
11C-8035
Cover LD
11C-9618
OCB-1000
OCB-1000
OCB-500
OCB-375
3302
3303
3304
3305
3306
3308
1F55
248
5076
1197
4253
SKB-1M
SKB-100PR
H
3305
OCB-1000
Details for J
View of a
NITTO SEIKO
3 types of tap-tight
(B tight) screw M2 x 3.5
Clamp filter
052-10016
(ZCAT2035-0930A)
SKB-100PR
Switch
11C-8410
1F55
CN4
3304
OCB-1000
3302
4253
OCB-1000
3305
DC solenoid
11C-8105
1197
CN5
3304
B
OCB-375
5076
Bundled wire unit 6
11C-8306
HD-LNA
056-10330
OP bundled wire unit 2
11C-8309
Switch
11C-8410
3304 Switch
054-10271
A
Photointerrupter
98R-8023
Brown, Gray
Brown,
Yellow
D
CN2 CN1
Switching power supply
11C-8021
Stepping motor
99A-8013
Bundled wire unit 5
11C-8331
Clamp filter
052-10016
(ZCAT2035-0930A)
1197
248
OCB-500
OP bundled wire unit 2
11C-8309
Counter unit
C
OCB-1000
3303
248
Note) Adjust the clamp angle so that the bundled
wire does not touch the index disc.
248
Brass screw M4
with SW
Attach the brown and gray connectors to DC solenoid.
3304
Brass screw M4
Photointerrupter
with SW
98R-8023
Spacer
F
PH angle
056-11137
11C-1629
CN15
3304
OP bundled wire unit 2
11C-8309
PH angle
11C-2040
Bundled wire unit 5
11C-8331
Bundled wire unit 5
11C-8331
99J-8103
G
OP unit
99J-8015
Details for B
Photointerrupter
98R-8023
Details for right side
Power switch
054-10302
CN11 CN19
Bundled wire unit 5
11C-8331
Power switch
054-10302
ST cable unit 3
11C-8370
To bundled wire unit 5
Frame B
11C-9605
1
Angle B
11C-4023
3305
Photointerrupter
98R-8023
2
Yellow
Gray
Label
056-11220
1197
Details for C
CN10
Details for left side
Stacker table
11C-9620
Stepping motor
99A-8013
Bundled wire unit 12
11C-8317
SKB-1M
Brass screw M4 with SW
BJU bundled wire unit
11C-8311
OCB-375
Details for emergency stop switch
Bundled wire unit 4
11C-8304
Frame
11C-1304
PH angle
11C-1311
3302
Power switch
054-10302
Switch angle
11C-6025
Bundled wire unit 6
11C-8306
Note) Secure the
copper plated
part with the
AL cable clamp.
SKB-1M
Base plate
11C-1310
SKB-100PR
Purple, Pink, Blue
Note) Attach the power switch
and switch angle in the
color-order and direction
shown in the figure.
Bundled wire unit 5
11C-8331
Bundled wire unit 5
11C-8331
3302
Sky blue, Brown
Photointerrupter
98R-8023
Sky blue,
Pink, Blue
PH angle
11C-2180
Details for G
OCB-1000
OCB-1000
Frame F
11C-9604
3303
Photointerrupter
98R-8023
Photointerrupter
98R-8023
Photointerrupter
98R-8023
Sensor bracket
11C-1350
SKB-100PR
248
Photointerrupter
98R-8023
Sensor bracket
11C-1631
Note) No slack of bundled wire.
Details for F
Motor
11C-8101
Photointerrupter
98R-8023
Plate
11C-3644
Bracket
11C-3604
PH angle
11C-3605
Bracket
11C-3604
Base
11C-3603
Stepping motor
99A-8013
248
COM
NC
Yellow
Stapler unit
98R-2004
Holder
98R-2005
ST P.W.B. unit
11C-8031
Note) Insert a spring
washer and
secure.
11C-85231
11C-M12M1-0302-0
10. EMERGENCY STOP SCHEMATIC DIAGRAM
J03-3
rlF
+24V-11
J04-3
MC <-
+24V-21
J04-5
3
rlR
rlR
2
rl1
J03-9
J03-1
rlF
rl1
J03-11
J03-3
rlF
MC <-
+24V-11
J04-3
MC <-
+24V-21
J04-5
rlR
J03-13
3
rlR
2
3
rlR
J03-15
2
J03-5
rl2
J03-5
rl2
rl2
rl2
J03-7
rl2
J03-7
rl2
MC <-
+24V-02
MC <-
+24V-12
J04-7
MC <-
+24V-02
J04-9
MC <-
+24V-12
J04-7
MC <-
+24V-02
J04-9
3
AJR6212
rlR
J03-13
rlR
J03-15
8
3
6
BOX SW
NO
NO COM
HANDLE SW
COM
NO
TOP COVER SW
MC Power Relay
RL3
AJR6212
1
4
5
COM
AJR6212
8
3
6
RL3
J03-11
1
4
5
1
4
5
1
4
5
1
4
5
8
3
6
RL3
AJR6212
1
4
5
RL3
MC Power Relay
Power Relay
8
3
6
J04-11
+24V-DOOR
+24V-DOOR
AJR6212
MC <Power Relay
J04-11
8
3
6
1SS202
RL2
NO
+24V-DOOR
COM
TOP COVER SW
D2
AJR6212
1
4
5
COM
8
3
6
1SS202
RL2
NO
DOOR SW
D2
AJR6212
1
4
5
8
3
6
1SS202
RL2
D2
NO
DOOR SW
COM
J02-7
J02-7
+24V-DOOR
J03-9
rl1
J02-5
J02-5
MC <-
rl1
SW2
rl2
+24V-12
3
SW2
rl2
MC <-
2
8
3
6
MC <-
SW1
3
AJR6212
rl1
2
AJR6212
rlF
1
4
5
J03-1
8
3
6
D1
8
3
6
MC <-
+24V-02
rl1
SW2
2
J02-3
J04-1
D1
+24V-21
+24V-EMG
8
3
6
MC <-
3
rlR
+24V-12
J02-3
J04-1
D1
+24V-11
AJR6212
MC <-
MC <-
Relay P.W.B.
1SS202
RL1
rlF
+24V
D2
rl1
J01-1
J02-1
MC <-
SW1
2
SW2
MC <-
+24V-EMG
Relay P.W.B.
1
4
5
rlF
1
4
5
+24V-21
1SS202
RL1
MC <-
rl1
1
4
5
3
D1
+24V-11
MC <-
J01-1
J02-1
1SS202
RL2
EMG SW
2
rlF
MC <-
+24V
SW1
SW1
rlF
MC <-
AJR6212
+24V-EMG
Relay P.W.B.
1SS202
RL1
MC <-
HW1B-V301R
EMG SW
+24V
EMG SW
+24V-EMG
MC <-
DBM-120T
AJR6212
MC <-
Relay P.W.B.
1SS202
RL1
+24V
DBM-120
HW1B-V301R
MC <-
Collator A
HW1B-V301R
Collator B
+24V
+24V
+24V-VP
+24V-VP
+24V-VP
MC <-
MC <-
8
3
6
+24V
MC <-
J01-5
MC <-
J01-5
+24V
+24V-VP
J03-17
UPSTREAM <---
J03-18
J03-17
J03-18
---> DOWNSTREAM
11C-M12M1-0302-0
2-35
11C-M12M1