Загрузил Autopupil tech

5RKSC00201 19

реклама
Attachment—Redekop™
Seed Control
Unit
Seed Control Unit
INSTALLATION INSTRUCTIONS
5RKSC00201 12MAY20
S780, S780HM, S785, S785HM, S790, S790HM
Deere & Company (XG)
5RKSC00201 (12MAY20)
PRINTED IN U.S.A.
COPYRIGHT © 2020
DEERE & COMPANY
European Office Mannheim
All rights reserved.
A John Deere ILLUSTRUCTION ™ Manual
5RKSC00201-19-12MAY20
(ENGLISH)
Seed Control Unit
Check Status of Installation Instructions
the Installation Instructions available in
the Technical Information Store. See
https://techpubs.deere.com.
IMPORTANT: Before starting installation work,
check if there is a newer version of
AK53658,0000CB6 -19-23AUG19-1/1
Recognize Safety Information
This is a safety-alert symbol. When you see this symbol
on your machine or in this manual, be alert to the potential
for personal injury.
T81389 —UN—28JUN13
Follow recommended precautions and safe operating
practices.
DX,ALERT -19-29SEP98-1/1
Understand Signal Words
DANGER; The signal word DANGER indicates a
hazardous situation which, if not avoided, will result in
death or serious injury.
TS187 —19—30SEP88
WARNING; The signal word WARNING indicates a
hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION; The signal word CAUTION indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury. CAUTION may also be used
to alert against unsafe practices associated with events
which could lead to personal injury.
A signal word—DANGER, WARNING, or CAUTION—is
used with the safety-alert symbol. DANGER identifies
the most serious hazards. DANGER or WARNING
safety signs are located near specific hazards. General
precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages in this
manual.
DX,SIGNAL -19-05OCT16-1/1
Carefully read all safety messages in this instruction. Read
the product operators manual for operating instructions
and safety messages. Do not let anyone operate without
instruction. (A copy of the operators manual may also be
available from the Service ADVISOR™ application.)
TS201 —UN—15APR13
Follow Safety Instructions
Service ADVISOR is a trademark of Deere & Company
DX,READ,INS -19-23JUN09-1/1
5RKSC00201 (12MAY20)
1
052020
PN=3
Seed Control Unit
Park Machine Safely
Before working on the machine:
TS230 —UN—24MAY89
• Lower all equipment to the ground.
• Stop the engine and remove the key.
• Disconnect the battery ground strap.
• Hang a "DO NOT OPERATE" tag in operator station.
DX,PARK -19-04JUN90-1/1
Overview of Trademarks
PowerCast™
Trademark of Deere & Company
Redekop™
Trademark of Redekop Manufacturing Company
OUCC002,000651C -19-10MAY20-1/1
General Information
CAUTION: When performing the work described
below, comply with the safety instructions in
the relevant technical manuals.
NOTE: Due to the variety of combine types and
materials used, it is not possible to describe and
illustrate all the different methods of installation
in these installation instructions.
NOTE: For related work, refer to the relevant
Technical Manual.
NOTE: If torques for screws and screw fittings
are not specified here, refer to the relevant
Repair Technical Manual.
OUCC002,00063B3 -19-17JAN20-1/1
5RKSC00201 (12MAY20)
2
052020
PN=4
Seed Control Unit
Metric Bolt and Screw Torque Values
TS1742 —UN—31MAY18
4.8
8.8
9.8
10.9
12.9
4.8
8.8
9.8
10.9
12.9
Class 4.8
Bolt or Screw
Size
M6
M8
M10
Hex Head
a
Class 8.8 or 9.8
Flange
Headb
a
Hex Head
Class 10.9
Flange
Headb
N·m
lb·in
N·m
lb·in
N·m
lb·in
N·m
lb·in
3.6
31.9
3.9
34.5
6.7
59.3
7.3
64.6
8.6
76.1
9.4
83.2
16.2
143
17.6
156
N·m
lb·ft
N·m
lb·ft
N·m
lb·ft
18.4
13.6
31.9
23.5
34.7
25.6
a
Hex Head
Class 12.9
Flange
Headb
N·m
lb·in
N·m
lb·in
Hex Heada
N·m
Flange
Headb
lb·in
N·m
lb·in
9.8
86.7
10.8
95.6
11.5
102
12.6
112
N·m
lb·ft
N·m
lb·ft
N·m
lb·ft
N·m
lb·ft
23.8
17.6
25.9
19.1
27.8
20.5
30.3
22.3
46.8
34.5
51
37.6
55
40.6
60
44.3
16.9
150
N·m
lb·ft
M12
—
—
—
—
55
40.6
61
45
81
59.7
89
65.6
95
70.1
105
77.4
M14
—
—
—
—
87
64.2
96
70.8
128
94.4
141
104
150
111
165
122
M16
—
—
—
—
135
99.6
149
110
198
146
219
162
232
171
257
190
M18
—
—
—
—
193
142
214
158
275
203
304
224
322
245
356
263
M20
—
—
—
—
272
201
301
222
387
285
428
316
453
334
501
370
M22
—
—
—
—
365
263
405
299
520
384
576
425
608
448
674
497
M24
—
—
—
—
468
345
518
382
666
491
738
544
780
575
864
637
M27
—
—
—
—
683
504
758
559
973
718
1080
797
1139
840
1263
932
M30
—
—
—
—
932
687
1029
759
1327
979
1466
1081
1553
1145
1715
1265
M33
—
—
—
—
1258
928
1398
1031
1788
1319
1986
1465
2092
1543
2324
1714
M36
—
—
—
—
1617
1193
1789
1319
2303
1699
2548
1879
2695
1988
2982
2199
The nominal torque values listed are for general use only with the assumed
wrenching accuracy of 20%, such as a manual torque wrench.
DO NOT use these values if a different torque value or tightening procedure is
given for a specific application.
For lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the
tightening instructions for the specific application.
Replace fasteners with the same or higher property class. If
higher property class fasteners are used, tighten these to the
strength of the original.
• Make sure that fastener threads are clean.
• Apply a thin coat of Hy-Gard™ or equivalent oil under the head and on the threads of the fastener, as shown in the following image.
• Be conservative with the amount of oil to reduce the potential for hydraulic lockup in blind holes due to excessive oil.
• Properly start thread engagement.
TS1741 —UN—22MAY18
a
Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.
Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.
b
DX,TORQ2 -19-30MAY18-1/1
5RKSC00201 (12MAY20)
3
052020
PN=5
Seed Control Unit
Unified Inch Bolt and Screw Torque Values
TS1671 —UN—01MAY03
SAE Grade 1a
Bolt or Screw
Size
1/4
5/16
3/8
Hex Head
c
SAE Grade 2b
Flange
Headd
Hex Head
c
SAE Grade 5, 5.1 or 5.2
Flange
Headd
c
Hex Head
Flange
Headd
N·m
lb·in
N·m
lb·in
N·m
lb·in
N·m
lb·in
N·m
lb·in
N·m
lb·in
3.1
27.3
3.2
28.4
5.1
45.5
5.3
47.3
7.9
70.2
8.3
73.1
6.1
10.5
54.1
93.6
6.5
11.5
57.7
102
10.2
90.2
10.9
96.2
SAE Grade 8 or 8.2
Hex Headc
N·m
lb·in
Flange
Headd
N·m
lb·in
11.2
99.2
11.6
103
N·m
lb·ft
N·m
lb·ft
22.2
16.4
23.7
17.5
15.7
139
16.8
149
N·m
lb·ft
N·m
lb·ft
27.3
20.1
29.7
21.9
38.5
28.4
41.9
30.9
60.6
44.7
66.8
49.3
17.6
156
19.2
170
N·m
lb·ft
N·m
lb·ft
27.8
20.5
30.6
22.6
43
31.7
47.3
34.9
16.7
148
18.4
163
N·m
lb·ft
N·m
lb·ft
1/2
25.9
19.1
28.2
20.8
43.1
31.8
47
34.7
66.6
49.1
72.8
53.7
94
69.3
103
75.8
9/16
36.7
27.1
40.5
29.9
61.1
45.1
67.5
49.8
94.6
69.8
104
77
134
98.5
148
109
5/8
51
37.6
55.9
41.2
85
62.7
93.1
68.7
131
96.9
144
106
186
137
203
150
3/4
89.5
66
98
72.3
149
110
164
121
230
170
252
186
325
240
357
263
7/8
144
106
157
116
144
106
157
116
370
273
405
299
522
385
572
422
1
216
159
236
174
216
159
236
174
556
410
609
449
785
579
860
634
1-1/8
305
225
335
247
305
225
335
247
685
505
751
554
1110
819
1218
898
1-1/4
427
315
469
346
427
315
469
346
957
706
1051
775
1552
1145
1703
1256
1-3/8
564
416
618
456
564
416
618
456
1264
932
1386
1022
2050
1512
2248
1658
1-1/2
743
548
815
601
743
548
815
601
1665
1228
1826
1347
2699
1991
2962
2185
7/16
The nominal torque values listed are for general use only with the assumed
wrenching accuracy of 20%, such as a manual torque wrench.
DO NOT use these values if a different torque value or tightening procedure is
given for a specific application.
For lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the
tightening instructions for the specific application.
Replace fasteners with the same or higher property class. If
higher property class fasteners are used, tighten these to the
strength of the original.
• Make sure that fastener threads are clean.
• Apply a thin coat of Hy-Gard™ or equivalent oil under the head and on the threads of the fastener, as shown in the following image.
• Be conservative with the amount of oil to reduce the potential for hydraulic lockup in blind holes due to excessive oil.
• Properly start thread engagement.
TS1741 —UN—22MAY18
a
Grade 1 applies for hex cap screws over 6 in (152 mm) long, and for all other types of bolts and screws of any length.
Grade 2 applies for hex cap screws (not hex bolts) up to 6 in (152 mm) long.
Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.
d
Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.
b
c
DX,TORQ1 -19-30MAY18-1/1
5RKSC00201 (12MAY20)
4
052020
PN=6
Seed Control Unit
Disconnect Battery
LX000872 —UN—19SEP94
CAUTION: Disconnect the negative terminal
first. When reconnecting, do the positive
terminal first. Always pay attention to the
positive/negative markings on the battery.
CAUTION: Comply with safety instructions
on how to handle batteries. See Technical
Manual, Section 10, Group 05.
OUCC002,00063B4 -19-17JAN20-1/1
Summary of Attachments
Attachment
Seed Control Unit
Designation
Tractors
Model Year
Attachment—Redekop™ Seed Control Unit
S780, S780HM, S785,
S785HM, S790,
S790HM
From S.N 115000-
OUCC002,000651A -19-09MAY20-1/1
Overview of Additional Parts That Are
Required
NOTE: The parts listed are not included in the scope
of supply; if necessary, they must be ordered
separately through normal parts channels.
Extra Parts Required for Attachment Seed Control Unit
Part Number.
Designation
Combine
Quantity
AN233321
Axle Stop
S780, S780HM, S785, S785HM, S790, S790HM
2
OUCC002,00063E4 -19-11FEB20-1/1
5RKSC00201 (12MAY20)
5
052020
PN=7
Seed Control Unit
Upgrade the Combine Straw Chopper with
Vane Tailboard or PowerCast™ Tailboard
Only
ZX387488 —UN—21JAN20
IMPORTANT: The purpose of this attachment is to
upgrade the original straw chopper with vane
tailboard or PowerCast™ tailboard. If the
straw chopper is equipped with an Advanced
PowerCast™ tailboard, then additional parts
are required to convert. If necessary, order
the parts through the regular parts channel.
Contact your John Deere dealer.
IMPORTANT: For all adjustment and removal/installation procedure, always refer to the
relevant combine Repair Technical Manual
and Operator’s Manual.
ZX387489 —UN—21JAN20
NOTE: Installation procedure is for a S700 Series
Combine with a PowerCast™ tailboard and must
be followed for any other system.
If equipped with an Advanced PowerCast™ tailboard,
then the tailboard must be removed but the hydraulic parts
must remain on the machine.
If converted to a vane tailboard only, upgrade the straw
chopper as follows:
1. Remove both covers (A) and (B).
ZX387490 —UN—21JAN20
IMPORTANT: To allow removal of the hydraulic
components without draining the hydraulic oil
reservoir, use the vacuum pump D15032NU.
Contact your John Deere dealer.
2. Disconnect the hydraulic hoses (C) and (D) from the
hydraulic block (E).
3. Disconnect the hydraulic hoses (F) and (G) from the
hydraulic block (E).
4. Install the hydraulic hose 5RKHH122 (H) with one
swivel fitting 5RKH38 (I) on original union fittings (J)
and (K) of the hydraulic block (E) as shown.
A—Cover—Upper
B—Cover—Lower
C—Hydraulic Hose
D—Hydraulic Hose
E—Hydraulic Block
F— Hydraulic Hose
G—Hydraulic Hose
IMPORTANT: Make sure that O-rings are present
on all fittings.
5. Install the hydraulic hose 5RKHH123 (L) on original
elbow fittings (M) and (N) of the hydraulic block (E),
creating a loop as shown.
Continued on next page
5RKSC00201 (12MAY20)
6
H—Hydraulic Hose
—5RKHH122
I— Swivel Fitting—5RKH38
J— Union Fitting (original)
K—Union Fitting (original)
L— Hydraulic Hose
—5RKHH123
M—Elbow Fitting (original)
N—Elbow Fitting (original)
OUCC002,0006517 -19-12MAY20-1/12
052020
PN=8
Seed Control Unit
6. Disconnect the spreader wiring harness (A) from the
spreader and the arms, but keep it connected to the
hydraulic block (B). Tie up wiring harness (A) as shown.
B—Hydraulic Block
ZX387491 —UN—12MAY20
A—Wiring Harness
OUCC002,0006517 -19-12MAY20-2/12
7. Machine without XFC (X-tra Fine Cut) Chopper
Only:
b. Disconnect plate (E) from bracket (F).
c. Remove attaching screws (G), then remove the
hydraulic pump (C) from the drive sheave (H). Keep
all parts for further use.
E—Plate
F— Bracket
G—Screws (2 used)
H—Drive Sheave
ZX387494 —UN—21JAN20
A—Hydraulic Hose
B—Hydraulic Hose
C—Hydraulic Pump
D—Cover
ZX387492 —UN—21JAN20
a. Disconnect hydraulic hoses (A) and (B) from fittings
of the hydraulic pump (C), then remove cover (D).
Continued on next page
5RKSC00201 (12MAY20)
7
OUCC002,0006517 -19-12MAY20-3/12
052020
PN=9
Seed Control Unit
8. On Combine with 3-Rib Chopper Jackshaft Belt
Only: To allow the drive belt (A) removal, remove
the shields, brackets, hoses, and other necessary
components. Refer to the relevant Section of the
combine Repair Technical Manual.
NOTE: Keep all removed components for further use.
a. Loosen tensioner, then remove and discard the
3-rib drive belt (A).
IMPORTANT: Check that a 4-rib jackshaft drive belt can
be installed on the PTO drive sheave (B). If it is
not the case, order and install the corresponding
drive sheave through the regular parts channel.
b. Loosen tensioner, then remove the inner chopper
drive belt (C).
NOTE: Keep the inner chopper drive belt (C)
for further use.
ZX387495 —UN—06FEB20
c. Loosen tensioner, then remove and discard the
outer chopper drive belt (D).
d. Remove the attaching hardware (E), then remove
and discard the 3-groove drive sheave (F). Refer
to the relevant Section of the combine Repair
Technical Manual.
NOTE: Keep hardware (E) for further use.
e. Install the 4-groove drive sheave H227595 (G) with
the original hardware, then tighten the nut (H) to
308 N·m (225 lb·ft).
F— 3-Groove Drive Sheave
G—4-Groove Drive
Sheave—H227595
H—Nut (original)
I— 4-Rib Drive Belt—H240899
ZX387499 —UN—06FEB20
A—Chopper Jackshaft Drive
Belt
B—PTO Drive Sheave
C—Chopeer Drive Belt—Inner
D—Chopper Drive Belt—Outer
E—Attaching Hardware
ZX387496 —UN—06FEB20
f. Install the 4-rib drive belt H240899 (I), then adjust
the tensioner (I).
Continued on next page
5RKSC00201 (12MAY20)
8
OUCC002,0006517 -19-12MAY20-4/12
052020
PN=10
Seed Control Unit
1. The 2-rib drive belt 5RKBE2C112K (B) onto
large set of grooves on jackshaft sheave (A).
2. The beater drive belt (C) onto middle set of
grooves on sheave jackshaft (A) up to the beater
sheave.
3. The original low speed chopper drive belt (D)
onto set of grooves on sheave jackshaft (A)
closest to the side wall.
A—Chopper Jackshaft Sheave
B—2-Rib Drive
Belt—5RKBE2C112K
C—Drive Belt—Beater
D—Drive Belt—Low Speed
Chopper Drive
ZX387500 —UN—06FEB20
g. Install belts on the chopper jackshaft sheave (A) in
the following order:
OUCC002,0006517 -19-12MAY20-5/12
NOTE: If the straw chopper is equipped with an Advanced
PowerCast™ tailboard (A), then additional parts
are required to convert to vane tailboard. If
necessary, order parts through the regular parts
channel. Contact your John Deere dealer.
C—Quick-Lock Pin (4 used)
ZX387502 —UN—06FEB20
A—Advanced PowerCast™
Tailboard
B—Chopper
ZX387503 —UN—06FEB20
9. To remove the tailboard assembly (A) from the chopper
(B), support the tailboard (A) using a pallet and a
suitable lifting device, then disconnect the quick-lock
pins (C) on both sides and remove tailboard (A).
Continued on next page
5RKSC00201 (12MAY20)
9
OUCC002,0006517 -19-12MAY20-6/12
052020
PN=11
Seed Control Unit
10. Remove the chopper assembly as follows:
a. Remove the stationary knife bank (A) and handle
assembly (B) from the chopper frame (C).
ZX387504 —UN—06FEB20
C—Chopper Frame
ZX387505 —UN—06FEB20
A—Stationary Knife Bank
B—Handle Assembly
Continued on next page
5RKSC00201 (12MAY20)
10
OUCC002,0006517 -19-12MAY20-7/12
052020
PN=12
Seed Control Unit
b. Fully extend the actuators (A) and set the chopper
frame (B) to its utmost rear position as shown.
CAUTION: Avoid personal injury, make sure that
the chopper frame (A) is securely supported.
d. On both sides, remove all hardware retaining
hydraulic hoses and wiring harness on the rails (D),
then disconnect the speed sensor (E), the chopper
position sensor (F), and the actuator connector (G).
ZX387506 —UN—06FEB20
c. Support the chopper frame (B) using a pallet and
suitable lifting device, then remove both attaching
pins (C).
e. On both sides, remove all attaching bolts (H) and
(I) - see arrows.
f. Remove the rails (D) with the actuators still mounted
to the rails and the spacer bars (J).
NOTE: Keep the rails (D) with the actuators and the
spacer bars (J) for further use.
g. Remove the chopper frame (B) from the machine.
ZX387508 —UN—06FEB20
F— Chopper Position Sensor
G—Connector—Actuator
H—Attaching Bolt (9 used per
side)
I— Attaching Bolt (2 used per
side)
J— Spacer Bar
ZX387509 —UN—06FEB20
A—Actuator
B—Chopper Frame
C—Pin
D—Rail
E—Speed Sensor
ZX387507 —UN—06FEB20
NOTE: Keep all hardware for further use.
Continued on next page
5RKSC00201 (12MAY20)
11
OUCC002,0006517 -19-12MAY20-8/12
052020
PN=13
Seed Control Unit
11. Upgrade the original chopper as follows:
a. Remove and discard the following components
from the chopper frame (A) and keep all attaching
hardware for further use:
• Drive sheave assembly (B)
• Chopper front panel (C)
• Chopper knife floor (D)
b. Install the chopper floor 5RKCD723GA (E) into the
chopper frame (A) using six original flange screws
M8x20 and flange nuts (F) as shown.
c. Install the counterknife assembly 5RKCD724GA
(G) into the chopper frame (A) with the knives
through slots of chopper floor (E), then retain on
the left-hand side of the chopper floor (E) using
one original flange screw M12x35 and washer in
hole (H) and one original flange screw M12x35 and
washer in adjusting slot (I).
ZX387514 —UN—06FEB20
F— Flange Screw and Nut
M8x20 (original - 6 used)
G—Counterknife Assembly—5RKCD724GA
H—Flange Screw M12x35 and
Washer—Attaching Hole
I— Flange Screw M12x35 and
Washer—Adjusting Slot
ZX387517 —UN—06FEB20
ZX387516 —UN—06FEB20
A—Chopper Frame
B—Drive Sheave Assembly
C—Front Panel
D—Knife Floor
E—Chopper
Floor—5RKCD723G
Continued on next page
5RKSC00201 (12MAY20)
12
OUCC002,0006517 -19-12MAY20-9/12
052020
PN=14
Seed Control Unit
NOTE: Install washers on both sides of the handle (B).
NOTE: Use hardware bag SC263-02.
e. Adjust the counterknife assembly to its middle way
position, then tighten screws.
f. Install the counterknife guard 5RKCD725G (E) with
four flange screws M8x20 and flange nuts (F) as
shown.
ZX387518 —UN—06FEB20
d. On the right-hand side of the chopper frame (A),
install the counterknife handle 5RKCD666GA (B)
using one original flange screw M12x35 with two
washers in hole (C), and one original flange screw
M12x35 with two washers in the adjusting slot (D).
g. Install the right-hand reinforcement plate
5RKCD727GR (G) on the relevant side of the
chopper frame (A) with one flange screw M8x20
and nut in the attaching hole (H).
• Drill a 12 mm (0.47 in) diameter hole through
•
chopper side wall using all holes (see arrows) in
reinforcement plate (G) as a template excepted in
holes (H), (K) and slot (I).
Drill a 18 mm (0.71 in) diameter hole through
chopper side wall using the hole (K) in
reinforcement plate (G) as a template.
ZX387519 —UN—06FEB20
IMPORTANT: Counterknife guard (E) must be
oriented with sides up as shown.
h. Repeat on left-hand side of the chopper frame
(A) with the reinforcement plate 5RKCD727GL (J)
accordingly.
i. Attach the reinforcement plates (G) and (J) with one
flange screw M12x25 and flange nut at attaching
hole (L)G—Reinforcement
Plate—5RKCD727GR
H—Attaching Hole
I— Slot
J— Reinforcement
Plate—5RKCD727GL
K—Attaching Hole—18 mm
(0.71 in)
L— Attaching Hole
ZX392451 —UN—21FEB20
A—Chopper Frame
B—Handle—5RKCD666GA
C—Flange Screw M12x35 and
Washers—Attaching Hole
D—Flange Screw M12x35 and
Washers—Adjusting Slot
E—Counterknife
Guard—5RKCD725G
F— Flange Screw M8x20 and
Flange Nut (4 used)
Continued on next page
5RKSC00201 (12MAY20)
13
OUCC002,0006517 -19-12MAY20-10/12
052020
PN=15
Seed Control Unit
ZX392453 —UN—21FEB20
j. Install the chaff door assembly 5RKCD754GA
(A) on the chopper frame (B) using one flange
screw M12x50 (C) and one bushing 5RKSC320Z
(D) on the right-hand side, and one flange screw
M12x50 with the threaded bore in head (E) and one
bushing 5RKSC320Z (D) on the left-hand side of
the chopper frame (B).
IMPORTANT: Make sure that bushings (D) are
seated in holes and that flange screws
(C) and (E) slide through.
NOTE: Flange screws (C) and (E) are provided
with the chaff door (A).
k. Install the proximity sensor tab assembly
5RKCD740GA (F) on head of the flange screw (E)
with one M6x16 flange screw (G).
A—Chaff Door Assembly—5RKCD754GA
B—Chopper Frame
C—Flange Screw M12x50
D—Bushing—5RKSC320Z
E—Flange Screw M12x50 (with
threaded bore in head)
NOTE: Magnet (H) requires alignment with the Seed
Control Unit sensor once the Seed Control
Unit is installed. See Install Redekop™ Seed
Control Unit section.
NOTE: The flange screws M8x20 are installed
under the Step 11-b.
l. Remove the two flange screws M8x20 that retain
the reinforcement plates, then engage the two
spring lock pins (I) into free mating holes.
Continued on next page
5RKSC00201 (12MAY20)
F— Proximity Sensor Tab
Assembly—5RKCD740GA
G—Flange Screw M6x16
H—Magnet
I— Spring Lock Pin
14
OUCC002,0006517 -19-12MAY20-11/12
052020
PN=16
Seed Control Unit
m. Remove the high-speed drive sheave (A) and the
low-speed drive sheave (B) from the original speed
shifter assembly (C). Keep all attaching screws for
further use.
n. Install the high-speed drive sheave 5RKRP988 (D)
on the shifter hub (E), then the low-speed drive
sheave 5RKRP968 (F) using original flange screws
M10x35 as shown. Tighten flange screws to 54 N·m
(40 lb·ft) in a criss-cross pattern.
o. Install the speed shifter assembly (A) back on
chopper frame using original flange screw M16x60
and washer (G), then tighten flange screw (G) to
308 N·m (225 lb·ft).
E—Speed Shifter Hub
F— Low-Speed Drive
Sheave—5RKRP968
G—Flange Screw M16x60 and
Washer (original)
ZX392459 —UN—06FEB20
ZX392458 —UN—06FEB20
ZX392456 —UN—06FEB20
A—High-Speed Drive Sheave
(original)
B—Low-Speed Drive Sheave
(original)
C—Speed Shifter Assembly
D—High-Speed Drive
Sheave—5RKRP988
OUCC002,0006517 -19-12MAY20-12/12
5RKSC00201 (12MAY20)
15
052020
PN=17
Seed Control Unit
Install Redekop™ Seed Control Unit
1. On Combine without Premium Beater Option Only
- Install the beater extension 5RKSC200G (A) as
follows:
a. Adjust sieves (B) to closest position.
NOTE: To avoid louver damage, protect with a
board overtop the sieves.
ZX392461 —UN—08FEB20
Install the Redekop™ Seed Control Unit in the following
order.
b. Remove the four round head attaching screws
M10x25 (C) from the beater plate (D).
ZX392462 —UN—08FEB20
c. Install the beater extension 5RKSC200G (A) on the
beater plate (D) with four flange screws M10x20
and flange nuts (E) as shown.
NOTE: Flange screws and nuts (E) are part of the
hardware bag SC263-03.
D—Beater Plate
E—Flange Screw M10x20
ZX392464 —UN—08FEB20
ZX392463 —UN—08FEB20
A—Beater Extension—5RKSC200G
B—Sieves
C—Attaching Screws M10x25
(4 used)
Continued on next page
5RKSC00201 (12MAY20)
16
OUCC002,0006518 -19-12MAY20-1/23
052020
PN=18
Seed Control Unit
C—Round Head Screw M10x25
(original)
D—Beater Extension—5RKSC200G
ZX392466 —UN—08FEB20
A—Fin—5RKCD733G (2 used)
B—Beater Plate
ZX392465 —UN—08FEB20
d. Install the two fins 5RKCD733G (A) on top of the
beater plate (B) using the original round head
screws M10x25 (C) as shown.
Continued on next page
5RKSC00201 (12MAY20)
17
OUCC002,0006518 -19-12MAY20-2/23
052020
PN=19
Seed Control Unit
a. Remove the sieve actuator cover (B), the two seed
loss deflectors (C), the sieve extension (D), and the
sensor plates (E) with the wiring harness from the
machine. Keep all hardware for further use.
IMPORTANT: Note the location of both sensor
plates (E) for further installation.
NOTE: Disconnect the sensor plates (E) from wiring
harness, then keep wiring harness and retaining
hardware for further use.
ZX392467 —UN—08FEB20
2. Install Sieve Extension - Install the sieve extension
assembly 5RKSC340GA (A) as follows:
NOTE: Depending on the combine model and the
mounting plate, all hardware (F) might not be reused.
c. Install both sensor plates (E) to their relevant
location on the sieve extension (A), then route
and retain original wiring harness (G) on the sieve
extension (A) using original hardware (H).
E—Sensor Plate
F— Attaching Hardware
(original)
G—Wiring Harness (original)
H—Attaching Hardware
(original)
ZX392471 —UN—08FEB20
ZX392470 —UN—08FEB20
A—Sieve Extension
Assembly—5RKSC340GA
B—Actuator Cover
C—Seed Loss Deflector
D—Sieve Extension
ZX392468 —UN—08FEB20
b. Install the new sieve extension assembly (A) behind
and below combine sieve, to side plates and rear
mounting plate using original hardware (F).
Continued on next page
5RKSC00201 (12MAY20)
18
OUCC002,0006518 -19-12MAY20-3/23
052020
PN=20
Seed Control Unit
e. Install the two seed loss deflectors 5RKSC283G
(D) on the seed loss sensor plates using original
hardware (E) as shown. Make sure that seed loss
deflectors (D) are above the rubber (F).
f. On both sides, place and center the grain loss
guard 5RKCD691G (G) on top of sensor plate (H),
then drill two 6 mm (0.23 in) diameter holes through
attaching holes of the grain loss guard (G). Attach
the grain loss guard (G) with two flange screws
M6x20 and flange nuts (I).
ZX392472 —UN—08FEB20
d. Retain wiring harness (A) on sieve extension
5RKSC340GA (B), then connect the sieve actuator
(C).
NOTE: Flange screws and nuts (I) are part of the
hardware bag SC263-04.
G—Grain Loss
Guard—5RKCD691G
H—Seed Loss Sensor Plate
I— Flange Screw M6x20 and
Flange Nut (4 used)
J— Sieve Actuator
Cover—5RKSC307G
K—Hardware (original)
ZX392475 —UN—08FEB20
ZX392474 —UN—08FEB20
A—Wiring Harness (original)
B—Sieve Extension
—5RKSC340GA
C—Sieve Actuator
D—Seed Loss Deflector—5RKSC283G
E—Hardware (original)
F— Rubber
ZX392473 —UN—08FEB20
g. Install the sieve actuator 5RKSC307G (J) using
original hardware (K) as shown.
Continued on next page
5RKSC00201 (12MAY20)
19
OUCC002,0006518 -19-12MAY20-4/23
052020
PN=21
Seed Control Unit
3. Install Cover Plate - Install the cover plate
5RKSC251G (A) as follows:
b. Install the fin cover plate (A) on inside of upper
rear wall using six round head screws M10x25 and
flange nuts (D) as shown.
NOTE: Round head screws and flange nuts (D) are
part of the hardware bag SC263-05.
C—Bracket
D—Round Head Screw M10x25
and Flange Nut (6 used)
ZX392479 —UN—08FEB20
ZX392478 —UN—08FEB20
ZX392477 —UN—08FEB20
A—Cover Plate—5RKSC251G
B—Deflector Fin
ZX392476 —UN—08FEB20
a. Remove the three deflector fins (B), then remove
the bracket (C) from the upper rear wall.
Continued on next page
5RKSC00201 (12MAY20)
20
OUCC002,0006518 -19-12MAY20-5/23
052020
PN=22
Seed Control Unit
4. Install Vent Covers and Inspection Door - Install
the inspection door 5RKSC277GA (A) and the covers
HXE73659 (B), and HXE73660 (C) as follows:
ZX392480 —UN—08FEB20
a. Remove the existing vent cover (D), the latch (E),
the lock (F), and the attaching screws (G). Keep
hardware (G) and lock (F) for further use.
b. Install the inspection door (A) using original
hardware (G) and lock (F) as shown. Make sure
that lock (F) rotates smoothly onto the side wall of
combine.
E—Latch
F— Lock
G—Attaching Screws
ZX392483 —UN—08FEB20
ZX392482 —UN—08FEB20
ZX392481 —UN—08FEB20
A—Door—5RKSC277GA
B—Cover—HXE73659
C—Cover—HXE73660
D—Vent Cover (original)
Continued on next page
5RKSC00201 (12MAY20)
21
OUCC002,0006518 -19-12MAY20-6/23
052020
PN=23
Seed Control Unit
c. Remove the existing left- and right-hand side vents
(A) and (B), then keep hardware (C) for further use.
D—Cover—HXE73659
E—Cover—HXE73660
ZX392487 —UN—08FEB20
ZX392486 —UN—08FEB20
ZX392485 —UN—08FEB20
A—Vent (left-hand side)
B—Vent (right-hand side)
C—Attaching Hardware
ZX392484 —UN—08FEB20
d. Install the cover HXE73659 (D) on the left-hand
side of the combine and the cover HXE73660 (E)
on the right-hand side using original hardware (C)
as shown.
Continued on next page
5RKSC00201 (12MAY20)
22
OUCC002,0006518 -19-12MAY20-7/23
052020
PN=24
ZX392489 —UN—08FEB20
ZX392488 —UN—08FEB20
Seed Control Unit
5. Install Screen Covers - Install the covers
5RKSC302G (A), 5RKSC281G (B), 5RKSC303G (C),
and 5RKSC304G (D) as follows:
IMPORTANT: To reduce the amount of soil into the
cleaning system, the Seed Control Unit, and to
avoid premature wear of the Seed Control Unit
components, the covers (A), (B), (C), and (D)
must be installed over the inlet screens.
a. On the right-hand side, install covers (A) and (B)
over the inlet screens of the cleaning fan (see
arrows) using ten flange screws M10x20 and flange
nuts (E) as shown.
NOTE: Flange screws and flange nuts (E) are part
of the hardware bag SC263-06.
D—Cover—5RKSC304G (rear)
E—Flange Screws M10x20 and
Flange Nuts (10 used)
ZX392490 —UN—08FEB20
A—Cover—5RKSC302G
B—Cover—5RKSC281G
C—Cover—5RKSC303G (front)
Continued on next page
5RKSC00201 (12MAY20)
23
OUCC002,0006518 -19-12MAY20-8/23
052020
PN=25
Seed Control Unit
b. On the left-hand side, install the front cover
5RKSC303G (A) and rear cover 5RKSC304G (B)
over the inlet screens (see arrows) using eight flange
screws M10x20 and flange nuts (C) as shown.
C—Flange Screw M10x20 and
Flange Nut (8 used)
ZX392492 —UN—08FEB20
A—Cover—5RKSC303G (front)
B—Cover—5RKSC304G (rear)
ZX392491 —UN—08FEB20
NOTE: Flange screws and flange nuts (C) are part
of the hardware bag SC263-06.
Continued on next page
5RKSC00201 (12MAY20)
24
OUCC002,0006518 -19-12MAY20-9/23
052020
PN=26
ZX392494 —UN—11FEB20
ZX392493 —UN—11FEB20
Seed Control Unit
6. Install Baffle - Install the baffle 5RKSC346GA (A) as
follows:
a. On the left-hand side, punch out the two pre-cut
areas (B) and open the door (C).
ZX392495 —UN—11FEB20
b. Install one shim 5RKSC258-01G (D) and the baffle
mounting plate 5RKSC258GL (E) on inside of the
left-hand side wall of the machine, then attach with
two round head screws M10x25 and flange nuts
(F) as shown.
IMPORTANT: Make sure that the shim (D) in placed
between mounting plate (E) and side wall.
c. Drill a 10 mm (0.39 in) diameter hole (G), then
attach the mounting plate (E) with one round head
screw M10x25 and flange nuts (F).
d. Close and lock the door (C).
E—Mounting
Plate—5RKSC258GL
F— Round Head Screw M10x25
and Flange Nut (3 used)
G—Hole—10 mm (0.39 in)
ZX392497 —UN—11FEB20
A—Baffle—5RKSC346GA
B—Pre-Cut Area
C—Door
D—Shim—5RKSC258-01G
ZX392496 —UN—11FEB20
NOTE: Round head screws and flange nuts (F) are
part of the hardware bag SC263-07.
Continued on next page
5RKSC00201 (12MAY20)
25
OUCC002,0006518 -19-12MAY20-10/23
052020
PN=27
Seed Control Unit
f. Install one shim 5RKSC258-01G (B) and the baffle
mounting plate 5RKSC258GR (C) on inside of the
right-hand side wall of the machine, then attach with
two round head screws M10x25 and flange nuts
(D) as shown.
IMPORTANT: Make sure that the shim (B) in placed
between mounting plate (C) and side wall.
NOTE: Round head screws and flange nuts (D) are
part of the hardware bag SC263-07.
ZX392498 —UN—11FEB20
e. On the right-hand side, punch out the two pre-cut
areas (A).
D—Round Head Screw M10x25
and Flange Nut (3 used)
E—Hole—10 mm (0.39 in)
ZX392501 —UN—11FEB20
ZX392500 —UN—11FEB20
A—Pre-Cut Area
B—Shim—5RKSC258-01G
C—Mounting
Plate—5RKSC258GR
ZX392499 —UN—11FEB20
g. Drill a 10 mm (0.39 in) diameter hole (E), then
attach the mounting plate (C) with one round head
screw M10x25 and flange nuts (D).
Continued on next page
5RKSC00201 (12MAY20)
26
OUCC002,0006518 -19-12MAY20-11/23
052020
PN=28
Seed Control Unit
IMPORTANT: If necessary, remove the shims placed
between the mounting plates (C) and the side
walls so that the baffle (A) can be installed.
D—Spring Locking Pin (4 used)
E—Slots
ZX401619 —UN—12FEB20
ZX392502 —UN—11FEB20
A—Baffle—5RKSC346GA
B—Pin
C—Mounting Plate
ZX401618 —UN—11FEB20
h. Slide the hooked ends (see arrows) of the baffle
5RKSC346GA (A) over the pin (B) of both mounting
plates (C). Ensure that the spring locking pins (D)
are engaged into slots (E) of the mounting plates (C).
Continued on next page
5RKSC00201 (12MAY20)
27
OUCC002,0006518 -19-12MAY20-12/23
052020
PN=29
Seed Control Unit
7. Install Chopper Assembly - Install the chopper
assembly (A) and tailboard (B) on combine as follows:
a. Install the shield 5RKCD757GA (C) around the drive
sheave (D) with five round head screws M8x16 and
flange nuts (E) as shown.
NOTE: Round head screws and flange nuts (E) are
part of the hardware bag SC263-08.
ZX401620 —UN—11FEB20
NOTE: Depending on the fork length of the forklift,
the tailboard (B) can be installed separately
or attached to the chopper (A).
b. Install the slider 5RKCD72901L (F) on the left-hand
side lip (G) of the chopper (A) so that cutout in slider
fits over the reinforcement plate on side wall (see
arrow).
F— Slider—5RKCD72901L
(left-hand side)
G—Lip (left-hand side)
H—Slider—5RKCD72901R
(right-hand side)
I— Lip (right-hand side)
ZX392506 —UN—11FEB20
ZX392505 —UN—11MAY20
A—Chopper Assembly
B—Tailboard
C—Shield—5RKCD757GA
D—Drive Sheave
E—Round Head Screw M8x16
and Flange Nut (5 used)
ZX392504 —UN—11MAY20
c. Install the slider 5RKCD72901R (H) on the
right-hand side lip (I) of the chopper (A) so that
cutout in slider fits over the reinforcement plate on
side wall (see arrow).
Continued on next page
5RKSC00201 (12MAY20)
28
OUCC002,0006518 -19-12MAY20-13/23
052020
PN=30
ZX392508 —UN—11FEB20
Seed Control Unit
A—Chopper Assembly
B—Slide Rail (left-hand
side-original)
C—Spacer Plate (original)
D—Attaching Screws (2
used-original)
E—Attaching Screws (2
used-original)
F— Attaching Screws (7
used-original)
d. Lift the chopper assembly (A) up to the bottom of
combine until the sliders are flush with underside of
both side walls (see arrows).
e. On the left-hand side, install the original left-hand
slide rail (B) under the slider CD729-01L with the
original spacer plate (C) between slide rail (B) and
combine side wall, and the original hardware in the
following order:
NOTE: Use original hardware.
2. Install the two attaching screws and washers (E)
and tighten to specified torque (refer to Section
120-Group 15 of the relevant Technical Manual).
3. Install the seven attaching screws and washers
(F) and tighten by hand.
4. Check that the slide rail (B) is flush with the side
wall.
5. Tighten screws (D) and (F) to specified torque
(refer to Section 120-Group 15 of the relevant
Technical Manual).
f. Repeat on the right-hand side.
1. Install the two attaching screws and washers
(D) and tighten by hand.
Continued on next page
5RKSC00201 (12MAY20)
29
OUCC002,0006518 -19-12MAY20-14/23
052020
PN=31
Seed Control Unit
h. Connect the original speed sensor connector (F) to
the machine wiring harness (E).
D—Position Sensor
E—Wiring Harness (machine)
F— Speed Sensor Connector
(original)
ZX401630 —UN—12FEB20
ZX401621 —UN—11FEB20
ZX392512 —UN—11FEB20
A—Actuator
B—Flange Screw M12x60
(original)
C—Spacer 0.5x1.0x0.313 in
(original)
ZX392509 —UN—11FEB20
g. Attach both actuators (A) on chopper frame using
the original flange screw M12x60 (B) and the spacer
(C) as shown, then connect the chopper position
sensor (D) and the actuator to the machine wiring
harness (E).
Continued on next page
5RKSC00201 (12MAY20)
30
OUCC002,0006518 -19-12MAY20-15/23
052020
PN=32
Seed Control Unit
8. Install Speed Sensor - Install the speed sensor
5RKRP1124 (A) as follows:
b. Remove the two front flange nuts (C), then install
the bracket 5RKSC282G (D) as shown. Retain with
flange nuts (C).
C—Flange Nuts
D—Bracket—5RKSC282G
ZX392516 —UN—11FEB20
ZX392515 —UN—11FEB20
ZX392514 —UN—11FEB20
A—Speed Sensor—5RKRP1124
B—Shield
ZX401622 —UN—11FEB20
a. Remove the original sensor shield (B) and keep
hardware for further use.
Continued on next page
5RKSC00201 (12MAY20)
31
OUCC002,0006518 -19-12MAY20-16/23
052020
PN=33
Seed Control Unit
d. Install the speed sensor (D) onto bracket (C)
using the two nuts (E), then adjust speed sensor
(D) position so that a distance (X) of 1—3 mm
(0.04—0.12 in) between tip of sensor (D) and pulse
wheel (F) is achieved.
e. Tighten flange nuts (G) to 215 N·m (159 lb·ft).
f. Install and retain shield (B) back in place with
original hardware.
ZX392518 —UN—09MAY20
E—Adjusting Nuts
F— Pulse Wheel
G—Flange Nuts (original)
X—Distance 1—3 mm
(0.04—0.12 in)
ZX392519 —UN—11FEB20
A—Hole—12.5 mm (0.5 in)
B—Shield
C—Bracket
D—Speed Sensor
ZX392517 —UN—11FEB20
c. Drill a 12.5 mm (0.5 in) diameter hole (A) on shield
(B) in alignment with the speed sensor mount hole
in bracket (C), then pass the speed sensor (D)
through the hole (A).
Continued on next page
5RKSC00201 (12MAY20)
32
OUCC002,0006518 -19-12MAY20-17/23
052020
PN=34
Seed Control Unit
a. Ensure that the original drive belts (B), (C), and
drive belt 5RKBE2C112K (D) are already placed on
their relevant location on jackshaft sheaves (see
Upgrade the Combine Straw Choppersection).
b. Install the original low speed drive belt (B) onto
large drive sheave on chopper.
c. Install the drive belt (A) onto middle sheave on
chopper.
ZX401623 —UN—11FEB20
9. Install Drive Belts - Install the Seed Control Unit drive
belt 5RKBE2C103K (A) as follows:
d. Install the high speed drive belt (D) onto small
sheave on chopper.
e. Adjust relevant belt tensioners.
C—Beater Drive Belt (original)
D—2-Rib Drive
Belt—5RKBE2C112K
ZX392520 —UN—11FEB20
A—Drive Belt—5RKBE2C103K
B—Low Speed Drive Belt
(original)
Continued on next page
5RKSC00201 (12MAY20)
33
OUCC002,0006518 -19-12MAY20-18/23
052020
PN=35
Seed Control Unit
10. Install Seed Control Unit - Install Seed Control Unit
5RKCD730GA (A) as follows:
a. With the straw chopper in its rear most position, lift
Seed Control Unit (A) up and align with the mounting
holes on front of chopper. On both sides, remove
the chopper door attaching screws (C) if necessary.
b. Attach the Seed Control Unit (A) with four flange
screws M12x25 and flange nuts (D) and reinstall
the attaching screws (C).
ZX392522 —UN—11FEB20
NOTE: Keep the SCU mounted on shipping frame
(B) during installation.
NOTE: Flange screws and nuts (D) are part of the
hardware bag SC263-09.
c. On both sides, remove the attaching screws (E),
then remove the shipping frame (B).
D—Flange Screw M12x25 and
Flange Nuts
E—Frame Attaching Screws
ZX401624 —UN—11FEB20
ZX392523 —UN—12FEB20
A—Seed Control
Unit—5RKCD730GA
B—Shipping Frame
C—Door Attaching Screw
Continued on next page
5RKSC00201 (12MAY20)
34
OUCC002,0006518 -19-12MAY20-19/23
052020
PN=36
Seed Control Unit
d. On the left-hand side, with the locking pins (A) of the
chaff door (B) latched, adjust the angle (C) position
so that the magnet (D) is aligned with the proximity
sensor 5RKRP1125 (E).
D—Magnet
E—Sensor—5RKRP1125
X—Distance 1—3 mm
(0.04—0.12 in)
ZX401626 —UN—12FEB20
A—Locking Pin (2 used)
B—Chaff Door
C—Angle
ZX401625 —UN—12FEB20
e. Adjust proximity sensor (E) position so that a
distance (X) of 1—3 mm (0.04—0.12 in) between
tip of sensor (E) and magnet (D) is achieved.
Continued on next page
5RKSC00201 (12MAY20)
35
OUCC002,0006518 -19-12MAY20-20/23
052020
PN=37
Seed Control Unit
f. Install backside shield 5RKCD758G (A) with three
round head screws M8x25 and flange nuts (B) as
shown.
ZX405190 —UN—11MAY20
g. Install the drive belt (C) on Seed Control Unit drive
sheave (D), then adjust tensioner (E).
h. Install the original shield (F) on shield (G) using
original hardware.
i. Install the drive shield 5RKCD732GA (H) with two
flange screws M8x16 (I) and two flange nuts M8
(J) as shown.
NOTE: Screws (B), (I) and nuts (J) are part of the
hardware bag SC263-10.
ZX392524 —UN—11MAY20
F— Shield (original)
G—Shield
H—Shield—5RKCD732GA
I— Flange Screw M8x16 (2
used)
J— Flange Nut M8 (2 used)
ZX392529 —UN—11MAY20
ZX392528 —UN—11MAY20
A—Backside—5RKCD758G
B—Rounded Head Screw and
Flange Nut M8x25 (3 used)
C—Drive Belt
D—Drive Sheave
E—Tensioner
Continued on next page
5RKSC00201 (12MAY20)
36
OUCC002,0006518 -19-12MAY20-21/23
052020
PN=38
j. Machine with Advanced PowerCast™ Tailboard
Only: Place and center the cover 5RKCD672G (A)
on jackshaft shield (B), then drill three 8 mm (0.3
in) diameter holes on shield (B) using cover as a
template. Attach cover (A) with three round head
screws M8x16 and flange nuts (C).
NOTE: Round head screws (C) and nuts are part of
the hardware bag SC263-10.
A—Cover—5RKCD672G
B—Shield
C—Round Head Screw M8x16
and Flange Nut (3 used)
ZX392526 —UN—11FEB20
Seed Control Unit
k. On both side of the machine, attach one axle stop
AN233321 (A) on rear steering cylinder rod (B) as
shown, then make sure that when the rear wheels
are fully steered to the left- and right-hand side,
there is a minimal clearance (X) of 50 mm (2 in)
between tire (C) and shield (D).
NOTE: The axle stop (A) must be ordered separately
through regular parts channel. To ensure the
minimal clearance (X) of 50 mm (2 in), order
as many as necessary stops.
D—Shield
X—Clearance—Minimal 50 mm
(2 in)
ZX392531 —UN—11FEB20
A—Axle Stop—AN233321
B—Cylinder Rod
C—Tire
ZX392530 —UN—11FEB20
OUCC002,0006518 -19-12MAY20-22/23
OUCC002,0006518 -19-12MAY20-23/23
5RKSC00201 (12MAY20)
37
052020
PN=39
Seed Control Unit
ZX392534 —UN—12FEB20
ZX401627 —UN—12FEB20
Install Controller and Wiring Harness
Install the Redekop™ electrical components in the
following order.
1. Install the Redekop™ controller 5RKRP1021 (A) and
the bracket 5RKSC297G (B) as follows:
b. Attach with one flange screw M8x20 and flange
nut (C), and one flange screw M10x20 and flange
nut (D).
c. Drill a 10 mm (0.39 in) diameter hole through the
attaching hole (E), then attach the bracket (B) with
one flange screw M10x20 and flange nut (D).
d. Install the Redekop™ controller (A) on the bracket
(B) using two round head screws M6x16 and
flange nuts (F) so that connector receptacles of the
controller are facing downward (see arrows).
e. To avoid contact between the fuel line (G) and the
controller (A), disconnect the clamp (H) and reinstall
using the spacer 5RKCS856Z (I), two washers (J),
and one flange screw M8x45 and flange nut (K)
as shown.
G—Fuel Line
H—Clamp
I— Spacer—5RKCS856Z
J— Washer (2 used)
K—Flange Screw M8x45 and
Flange Nut
ZX392538 —UN—12FEB20
A—Controller—5RKRP1021
B—Bracket—5RKSC297G
C—Flange Screw M8x20 and
Flange Nut
D—Flange Screw M10x20 and
Flange Nut (2 used)
E—Attaching Hole
F— Round Head Screw M6x16
and Flange Nut (2 used)
Continued on next page
5RKSC00201 (12MAY20)
ZX392537 —UN—12FEB20
ZX392536 —UN—12FEB20
a. Place the bracket (B) on the right-hand rear side
wall above the chopper as shown.
38
OUCC002,0006519 -19-09MAY20-1/6
052020
PN=40
Seed Control Unit
2. Install the main wiring harness 5RKRP1022 (A), the
adapter wiring harness 5RKRP1030 (B), and the
chopper wiring harness 5RKRP1123 (C) as follows:
C—Wiring Harness—5RKRP1123 (chopper)
ZX401628 —UN—12FEB20
A—Wiring Harness—5RKRP1022 (controller power/cab)
B—Wiring Harness—5RKRP1030
(adapter)
Continued on next page
5RKSC00201 (12MAY20)
39
OUCC002,0006519 -19-09MAY20-2/6
052020
PN=41
ZX392541 —UN—12FEB20
Seed Control Unit
A—Wiring Harness—5RKRP1022 F— Connector (wiring harness
B—Controller
5RKRP1022)
C—Cab Junction Box
G—Adapter HarD—Power Line Part
ness—5RKRP1030
E—Connector (machine harness) H—Connector (adapter harness
5RKRP1030)
a. Route the wiring harness 5RKRP1022 (A) along the
right side of the combine from controller (B) to the
junction box (C) behind the cab as shown. Secure
the wiring harness (A) on existing machine harness
or hydraulic lines using tie bands.
b. Connect the wiring harness (A) to the free mating
receptacle on controller (B).
c. At “T” location of the wiring harness (see arrow),
route the “power line” part (D) underneath the
combine up to the battery box on the left-hand side
of the machine. Do not yet connect the part (D) to
battery at this stage.
I— Connector (wiring harness
5RKRP1022)
J— Connector (adapter harness
5RKRP1030)
K—Connector (adapter harness
5RKRP1030)
e. Connect the connector (E) to free mating connector
(F) of the adapter harness 5RKRP1030 (G).
f. Connect the connector (H) of the adapter harness
5RKRP1030 (G) to free receptacle of the connector
(E) on the junction box.
g. Connect the connector (I) of the wiring harness
5RKRP1022 (A) to the free mating connector (J) of
the adapter harness 5RKRP1030 (G).
h. Connect the connector (K) of the adapter harness
5RKRP1030 (G) to the spare power plug with "Blue"
label in back of pillar.
d. Disconnect the machine harness connector (E)
from the junction box (C).
Continued on next page
5RKSC00201 (12MAY20)
40
OUCC002,0006519 -19-09MAY20-3/6
052020
PN=42
Seed Control Unit
i. When the connector (A) of the adapter harness
5RKRP1030 (B) is in the correct power plug (C), then
both indicator lights (D) on controller (E) light up.
D—Indicator Lights (CAN and
power ON)
E—Controller
ZX392544 —UN—12FEB20
A—Connector (adapter
harness 5RKRP1030)
B—Adapter Harness—5RKRP1030
C—Power Plug (machine
harness)
ZX401629 —UN—12FEB20
IMPORTANT: If indicators lights (D) do not light
up, then try connecting connector (A) to an
alternate power plug in back of pillar.
OUCC002,0006519 -19-09MAY20-4/6
j. Connect the red cable (A) of the wiring harness
5RKRP1022 (B) to the (+) terminal (C), and the
black cable (D) of the wiring harness 5RKRP1022
(B) to the (-) terminal (E) on the battery box (F)
as shown. Secure the cables (A) and (D) to the
machine wiring harness using tie bands.
D—Cable—Black (-)
E—Terminal (-)
F— Battery Box
ZX392545 —UN—12FEB20
A—Cable—Red (+)
B—Wiring Harness—5RKRP1022
C—Terminal (+)
Continued on next page
5RKSC00201 (12MAY20)
41
OUCC002,0006519 -19-09MAY20-5/6
052020
PN=43
Seed Control Unit
k. Route and secure the chopper wiring harness
5RKRP1123 (A) in such a way that it is not damaged
when actuator (B) is fully extended.
l. Connect the connector (C) of the wiring harness
5RKRP1123 (A) to the free mating receptacle of
the controller.
m. Connect the connector (D) of the wiring harness
5RKRP1123 (A) to the Seed Control Unit wiring
harness (E).
n. Connect the connector (F) of the wiring harness
5RKRP1123 (A) to the speed sensor (G).
E—Wiring Harness (SCU)
F— Connector (to speed
sensor)
G—Speed Sensor
ZX401631 —UN—12FEB20
A—Wiring Harness—5RKRP1123 (chopper)
B—Actuator
C—Connector (to controller)
D—Connector (to SCU)
OUCC002,0006519 -19-09MAY20-6/6
5RKSC00201 (12MAY20)
42
052020
PN=44
Seed Control Unit
Activate the Redekop™ Seed Control Unit
and Configure Tailboard
Activate the Redekop™ Seed Control Unit
ZX405195 —UN—12MAY20
To activate the Redekop™ Seed Control Unit, a Run page
must be created. To setup a Run Page, access the Setup
Page, and enter the required software activation codes.
Refer to the “Seed Control Unit Monitoring” section in
the Redekop™ Seed Control Unit Operator’s Manual.
From the Setup Screen, press the blue area of SC Unit1
(A) option that is connected to the system.
NOTE: “Uninstalled” is displayed until appropriate
software code of the option is installed.
To install the option that is connected to the system,
proceed as follows:
ZX405196 —UN—12MAY20
1. Press the "Uninstalled" blue area beside the option
(A) that must be installed
2. Screen displays “00000”. To enter a new code, select
numbers on sidebar.
Input SCU Code: 53235
3. Confirm code with checkmark (B). Option now states
"Installed"
A—SC Unit
Configure Tailboard
To setup the tailboard configuration, it is necessary to
reach the CAB 112 or CAB 118 addresses on Cab
Controller (CAB 001).
B—Checkmark
3. Select Diagnostic Center.
4. Select Controller Diagnostics.
NOTE: Also refer to the combine Operator’s Manual.
5. Select Cab Controller (CAB 001).
Proceed as follows:
6. Scroll and select line #118 or #112. Record the value
displayed.
1. Select Menu icon.
2. Select System.
Refer to chart for the value description.
Continued on next page
5RKSC00201 (12MAY20)
43
OUCC002,000651B -19-14MAY20-1/2
052020
PN=45
Seed Control Unit
Control
Unit
Address
Display
Access Level
Description
CAB
112
XXXXnXXX
INPUT
Chopper option
CAB
118
XXXXXXnX
INPUT
Spreader control configuration
7. Select Value to input new number.
• For line #118, change the 2nd last number to “0” or
Details
0 = Disabled
1 = Enabled
0 = No electrical control
1 = Premium spreader control.
2 = Straw spreaders. Left and right
chaff spreader speed adjusted
together. No wind compensation.
3 = North American PowerCast
and chaff spreaders. Left and
right spreader speed adjusted
separately for wind compensation.
4 = Dual Advanced PowerCast
control
5 = Single Advanced PowerCast
control.
6 = Maxi spreader Rekord
independent left/right control
7 = Chaff spreader with speed
sensor installed
8 = Both maxi spreader and
chaff spreader with speed sensor
installed
8. Accept and store new numbers, then return to Home
page.
for line #112, change the the 4th last number to a “1”.
1
SC=Seed Control
OUCC002,000651B -19-14MAY20-2/2
Reinstall Necessary Parts and Check Function
Reinstall necessary parts.
IMPORTANT: Once all the component assemblies
have been installed, do an operational check.
Connect battery.
Check new function.
AK53658,0000D16 -19-18OCT19-1/1
Access and Delete any Diagnostic Trouble
Codes
Diagnostic trouble codes may be generated while
programming is in progress. Access the diagnostic trouble
codes (if any) and delete.
If, after programming, diagnostic trouble codes appear
that indicate that a function has not been calibrated, the
relevant calibration must be performed.
For instructions on calibration, see relevant Diagnostic
Technical Manual, Section 245.
AK53658,0000C4D -19-18OCT19-1/1
5RKSC00201 (12MAY20)
44
052020
PN=46
Seed Control Unit
ZX401523 —UN—08FEB20
Parts List for Redekop™ Seed Control Unit Attachment
Parts List for Redekop™ Seed Control Unit Attachment—Part 1
Item
Part no.
Designation
Quantity
1
5RKH38
Swivel Fitting
1
2
5RKH122
Hydraulic Hose
Continued on next page
5RKSC00201 (12MAY20)
45
1
OUCC002,0006516 -19-12MAY20-1/4
052020
PN=47
Seed Control Unit
Item
Part no.
Designation
Quantity
3
4
5RKH123
Hydraulic Hose
1
H227595
Drive Sheave (4-groove)
1
5
H240899
V-Belt (4-rib)
1
6
5RKBE2C112K
V-Belt (2-rib)
1
7
5RKCD754GA
Chaff Door assembly
1
8
5RKCD723G
Chopper Knife Floor
1
9
5RKCD725G
Knife Bar Guard
1
10
5RKCD72901R
Slider (right-hand side)
1
11
5RKCD72901L
Slider (left-hand side)
1
12
5RKCD724GAK
Counterknife Assembly
1
13
5RKCD740GA
Tab Proximity Sensor Assembly
1
14
5RKCD666GA
Counterknife Handle
1
15
5RKCD727GL
Reinforcement Plate (left-hand side)
1
16
5RKCD727GR
Reinforcement Plate (right-hand side)
1
17
SC263-02
Hardware Bag (for pos. 8, 9, 12, 13, 14, 15, and 16)
1
18
5RKRP988
Drive Sheave—High Speed
1
19
5RKRP968
Drive Sheave
1
20
5RKSC200G
Beater Extension
1
21
5RKCD733G
Beater Fin
2
22
SC263-03
Hardware Bag (for pos. 19 and 20)
1
23
5RKCD691G
Grain Loss Guard
2
24
5RKSC283G
Seed Loss Deflector
2
25
5RKSC307G
Sieve Cover
1
26
5RKSC340GA
Sieve Extension Assembly
1
27
SC263-04
Hardware Bag (for pos. 23)
Continued on next page
5RKSC00201 (12MAY20)
46
1
OUCC002,0006516 -19-12MAY20-2/4
052020
PN=48
ZX401617 —UN—12MAY20
Seed Control Unit
Parts List for Redekop™ Seed Control Unit Attachment—Part 2
Item
Part no.
Designation
1
5RKSC251G
Cover Plate
1
2
SC263-05
Hardware Bag (for pos. 1)
1
3
5RKSC277GA
Inspection Door
Continued on next page
5RKSC00201 (12MAY20)
47
Quantity
1
OUCC002,0006516 -19-12MAY20-3/4
052020
PN=49
Seed Control Unit
Item
Part no.
Designation
Quantity
4
5
HXE73659
Vent Cover 8left-hand side)
1
HXE73660
Vent Cover (right-hand side)
1
6
5RKSC302G
Cover
1
7
5RKSC281G
Cover (left-hand side)
1
8
5RKSC303G
Cover (front right-hand side)
1
9
5RKSC304G
Cover (rear right-hand side)
1
10
SC263-06
Hardware Bag (for pos. 6, 7, 8, and 9)
1
11
5RKSC258-01G
Shim
2
12
5RKSC258GL
Internal Baffle Mounting Plate (left-hand side)
1
13
5RKSC258GR
Internal Baffle Mounting Plate (right-hand side)
1
14
5RKSC346GA
Internal Baffle
1
15
SC263-07
Hardware Bag (for pos. 11, 12, 13, and 14)
1
16
5RKCD757GA
Shield
1
17
SC263-08
Hardware Bag (for pos. 16)
1
18
5RKSC282G
Speed Sensor Bracket
1
19
5RKRP1124
Speed Sensor Assembly (with adjusting nuts)
1
20
5RKCD730GA
Seed Control Unit Assembly
1
21
SC263-09
Hardware Bag (for pos. 20)
1
22
5RKCD732GA
Shield
1
23
5RKCD672G
Cover
1
24
SC263-10
Hardware Bag (for pos. 22 and 23)
1
25
5RKSC297G
Controller Bracket
1
26
5RKRP1021
SCU Controller
1
27
5RKCS856Z
Spacer
1
28
5RKRP1022
Wiring Harness (controller power/cab)
1
29
5RKRP1030
Wiring Harness Adapter
1
30
5RKRP1123
Wiring Harness (chopper)
1
31
5RKSC320Z
Bushing
2
32
5RKCD758G
Backside Drive Shield
1
5RKSC00201
Installation Instructions
1
OUCC002,0006516 -19-12MAY20-4/4
5RKSC00201 (12MAY20)
48
052020
PN=50
Seed Control Unit
5RKSC00201 (12MAY20)
49
052020
PN=51
Seed Control Unit
5RKSC00201 (12MAY20)
50
052020
PN=52
Скачать