Portable Digital X-ray System FCR Go 2 FCR-MB 201 Mobile X-ray Unit Service Manual The relationship between mR (milliroentgen), which is the unit of radiation, and μC/kg (micro-coulomb/kilogram), which is the SI derived unit of radiation, is as follows. 1 mR = 0.258 μC/kg FCR is a trademark or a registered trademark of FUJIFILM Corporation. <No part of this manual may be reproduced or transmitted.> Copyright © 2011 FUJIFILM Corporation. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by means, electronic, mechanical, photocopying, recording or otherwise, without the prior Document No. 2st Edition - 014-236-02E Mar. 09, 2011 2-26-30 Nishiazabu, Minato-ku, Tokyo Printed in Japan written permission of FUJIFILM Corporation. BLANK PAGE 0.1 1. Handling of This Manual 1.1 About this Manual n Scope This Service Manual is applicable to FCR-MB 201. The machine is categorized as Class 1 according to IEC classification. n Notation of Unit Symbols For notation of unit symbols, metric units set forth in the International Systems of Units (SI) are used, as a rule. However, metric units that are allowed in the Measurement Law, not in the SI, are used in some cases. 1.2 Precautions for Handling of This Manual 1. FUJIFILM Corporation reserves all rights related to this manual. 2. This manual should be accessible only to technical service personnel authorized by FUJIFILM Corporation. 3. Since this manual contains confidential information of FUJIFILM Corporation, such as the internal structure of the product, appropriate measures should be taken to prevent illegal or inappropriate disclosure and/or use of this manual. 4. The following conducts are prohibited without prior written approval of FUJIFILM Corporation: - Copy or transcribe a whole or part of the contents of this manual. - Disclose, furnish, lend, and/or transfer a whole or part of the contents of this manual to persons other than the afore-described technical service personnel. - Use a whole or part of the contents of this manual for purposes other than technical servicing of the product. 5. Portions of the descriptions in this manual may be revised due to improvements on the product. 6. Accompanying documents were originally drafted in the English language. 014-236-02E FCR-MB201 Service Manual 0.1 0.2 1.3 About Notation in the Manual n Notation of Cautions, Warnings, etc. The following symbols are used in this technical manual. This symbol indicates a direct danger that could result in death, serious injury, or serious property damage such as fire or total loss of equipment. This symbol indicates an indirect danger that could result in death, serious injury, or serious property damage such as fire or total loss of equipment. n The Structure of the Service Manuals for FCR-MB 201 The service manuals for the FCR-MB 201 are composed of the following. For the detailed servicing of CR system, servicing and maintenance shall be performed according to those service manuals. Document Name Content Document Number FCR-MB 201 Mobile X-ray Unit Service Manual This manual 014-236-01E FCR-MB 201 Reader Unit Service Manual Image reading unit 014-237-01E FCR-MB 201 Console Service Manual Image processing unit 014-238-01E This symbol indicates possible danger that could result in light or moderate injury, partial equipment damage, or computer data loss. This symbol indicates precautions to be observed. The description in combination with this symbol indicates conditions or actions that are prohibited. This symbol indicates precautions to be observed. The description in combination with this symbol indicates conditions that require care or that may cause danger. NOTICE This symbol indicates any recommended procedure, condition, or action that requires care when operating the equipment. This symbol indicates supplementary information. n Indication of Refer To The " " mark is used to indicate the chapter or section you should refer to. Its format is as indicated below. {MC:5.1_Cassette Set Unit} 014-236-02E FCR-MB201 Service Manual 0.2 0.3 Contents Safety Precaution FCR-MB201 Service Manual - Contents Safety Precaution 1. Safety Precaution .................................................Safe-1 1.1 1.2 1.3 Safety precaution ....................................................................... Safe-1 General Precautions .................................................................. Safe-1 Safety ........................................................................................ Safe-2 1.3.1 Precautions on laser products ............................................................Safe-3 1.3.2 Precautions of Electric Shock .............................................................Safe-3 1.4 Environmental Conditions........................................................... Safe-3 1.4.1 Environmental conditions for usage ...................................................Safe-3 1.4.2 Environmental conditions for storage .................................................Safe-3 1.5 About Batteries .......................................................................... Safe-4 2. Labels ....................................................................Safe-6 3. Precautions on Electromagnetic Interference ...Safe-9 014-236-02E FCR-MB201 Service Manual 0.3 0.4 Contents Product Specifications Product Specifications 1. Specifications ......................................................Spec-1 1.1 1.2 External Dimensions ................................................................. Spec-1 Specifications and Performance ................................................ Spec-1 2. Climate Conditions..............................................Spec-5 2.1 2.2 2.3 Storage ..................................................................................... Spec-5 Storing the unit .......................................................................... Spec-5 Precautions that must be taken when transporting this unit........ Spec-5 3. Actions for Discarding Product .........................Spec-6 4. Compliance Standards and Certification ..........Spec-7 4.1 4.2 014-236-02E Compliance Standards .............................................................. Spec-7 Certification ............................................................................... Spec-7 FCR-MB201 Service Manual 0.4 0.5 Contents Machine Description (MD) Machine Description (MD) 1. Overview .................................................................MD-1 1.1 1.2 1.3 Overview................................................................................... MD-1 Features.................................................................................... MD-1 Configuration............................................................................. MD-2 2. Circuit Description .................................................MD-3 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 Circuitry..................................................................................... MD-3 Power Supply Circuit................................................................. MD-4 Power Switching Circuit............................................................. MD-5 Rotating Anode Drive Circuit...................................................... MD-6 Heating Inverter Gate Circuit...................................................... MD-7 Heating Inverter Circuit.............................................................. MD-8 Tube Voltage Feedback Circuit.................................................. MD-9 Main Inverter Gate Circuit........................................................ MD-10 Boost Chopper Circuit..............................................................MD-11 Main Inverter Circuit..................................................................MD-11 mAs Integrated Circuit............................................................. MD-12 Electromagnetic Drive Brake Circuit......................................... MD-13 Drive Circuit............................................................................. MD-14 Sensor Detection Circuit.......................................................... MD-15 Error Detection Circuit............................................................. MD-16 2.15.7 Weak discharge detection circuit (E37)........................................... MD-19 2.15.8 Rotor block detection circuit (E39).................................................. MD-20 2.15.9 IPM over current detection circuit (E81 – E83)............................... MD-20 2.16 2.17 2.18 2.19 2.20 2.21 2.22 2.23 2.24 Arm/Tank Catch Lamp Circuit.................................................. MD-21 High-Voltage Circuit (Tube head)............................................. MD-21 Main Operation Panel / Collimator Operation Panel Circuit....... MD-22 Charging Power Supply Circuit................................................ MD-23 Battery Charging Circuit........................................................... MD-24 Electromagnetic Lock Circuit................................................... MD-25 Collimator Lamp Circuit............................................................ MD-26 X-Ray Switch Circuit and Wireless Hand switch Circuit............ MD-27 CR Interface............................................................................ MD-28 3. Relay Operation List ............................................MD-29 2.15.1 Re-exposure processing (A61-A63)................................................ MD-16 2.15.2 Backup timer failure (E06)............................................................... MD-16 2.15.3 Tube over voltage limiter circuit (E36)............................................. MD-16 2.15.4 Insufficient tube voltage decision circuit (E35)................................ MD-17 2.15.5 Main inverter over current limiter circuit (E86 – E88)...................... MD-18 2.15.6 Filament over current / filament break detection circuit (E0A/E03).MD-19 014-236-02E FCR-MB201 Service Manual 0.5 0.6 Contents Troubleshooting (MT) Troubleshooting (MT) 1. Major Errors and Checkpoints .............................. MT-1 2. Error Codes and Checkpoints............................... MT-2 014-236-02E FCR-MB201 Service Manual 0.6 0.7 Contents Checks, Replacement and Adjustment of Parts (MC) Checks, Replacement and Adjustment of Parts (MC) 1. How to remove the covers.....................................MC-1 2. How to remove the RU ...........................................MC-3 3. How to replace the RU ...........................................MC-5 4. Parts Replacement Procedure ..............................MC-6 4.1 4.2 4.3 4.4 4.5 4.6 4.7 Replacing the collimator lamp.................................................... MC-6 Replacing the collimator............................................................. MC-6 Replacing the collimator tape measure...................................... MC-7 Replacing the cross plate.......................................................... MC-7 Replacing the collimator handle................................................. MC-7 Replacing the tube head............................................................ MC-7 Removing the drive catch section and its composition............... MC-9 4.7.1 Removing the drive catch section..................................................... MC-9 4.7.2 Removing the parts......................................................................... MC-10 4.8 4.9 4.10 4.11 4.12 Removing the transport handle section.................................... MC-10 Replacing the tire and motor.....................................................MC-11 Replacing the caster section.................................................... MC-12 Replacing the battery............................................................... MC-13 Replacing electromagnetic brakes........................................... MC-14 4.15 4.16 4.17 4.18 Replacing the operation panel................................................. MC-16 Replacing the RU operation panel........................................... MC-17 Replacing the stand section..................................................... MC-18 Replacing the boards (control unit)........................................... MC-18 4.18.1 Replacing the CPU board............................................................... MC-18 4.18.2 Replacing the MBDRV board.......................................................... MC-19 4.18.3 Replacing the PWR board............................................................... MC-19 4.19 4.20 4.21 4.22 4.23 4.24 4.25 4.26 4.27 4.28 4.29 4.30 Replacing the cord reel............................................................ MC-20 Replacing the IGBT................................................................. MC-21 Replacing the capacitor........................................................... MC-22 Replacing LAN connector........................................................ MC-23 Replacing the USB connector.................................................. MC-23 Replacing the keyswitch.......................................................... MC-24 Replacing the emergency travel release switch....................... MC-24 Replacing the emergency stop switch...................................... MC-25 Replacing the DC power unit................................................... MC-25 Replacing the inverter.............................................................. MC-26 Replacing the power unit......................................................... MC-26 Layout of components............................................................. MC-27 4.12.1 Replacing the electromagnetic brake for arm vertical movement... MC-14 4.12.2 Replacing the electromagnetic brake for arm forward and backward movement............................................ MC-14 4.12.3 Replacing the electromagnetic brake for supporting beam rotation.MC-15 4.13 Replacing the photo sensors of the bumper section................. MC-15 4.14 Removing the CR console....................................................... MC-16 014-236-02E FCR-MB201 Service Manual 0.7 0.8 Contents Checks, Replacement and Adjustment of Parts (MC) 5. Adjusting the Circuits ..........................................MC-28 5.1 Preparation for tube voltage and tube current adjustment........ MC-28 5.1.1 Setting up the Unfors Xi (tube voltage measuring)......................... MC-28 5.1.2 Setting up the mAs meter (mAs measurement).............................. MC-28 5.1.3 Setting up the oscilloscope (tube voltage waveform and exposure time)................................... MC-28 5.1.4 Setting up the CPU board............................................................... MC-28 5.1.5 Preparation setup of PC for adjustment.......................................... MC-29 5.2 5.3 5.4 Ratings and range of adjustment............................................. MC-29 Tube voltage and mAs adjustment........................................... MC-30 Tube current adjustment.......................................................... MC-32 5.4.1 Adjustment specification................................................................. MC-32 5.4.2 Automatic adjustment...................................................................... MC-32 5.4.3 Manual tube current adjustment...................................................... MC-32 5.5 5.6 5.7 Tube overvoltage adjustment................................................... MC-33 Adjustment end processings.................................................... MC-33 Neutral position of handle adjustment...................................... MC-33 5.7.1 When performing the PC maintenance........................................... MC-33 5.7.2 When performing the maintenance mode of operation panel......... MC-33 5.8 014-236-02E Battery-related adjustment....................................................... MC-34 FCR-MB201 Service Manual 0.8 0.9 Contents Maintenance Utility (MU) Maintenance Utility (MU) 1. PC maintenance .....................................................MU-1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 Connection................................................................................... MU-1 Main window ................................................................................ MU-1 Setting window menu ...................................................................MU-2 Setting window (for CPU.exe) ......................................................MU-2 Setting window (for PWR.exe) .....................................................MU-5 Monitor I/O Window (for CPU.exe) ...............................................MU-7 Monitor I/O Window (for PWR.exe) ..............................................MU-8 Monitor I/O Window (for H8_IF.exe) .............................................MU-8 BOOT Window .............................................................................MU-9 2. Maintenance mode (Operation panel) ................MU-11 2.1 2.2 Operation method ...................................................................... MU-11 Maintenance table list................................................................. MU-12 3. DIP switch function list ........................................MU-15 014-236-02E FCR-MB201 Service Manual 0.9 0.10 Contents Service Parts List (SP) Service Parts List (SP) How to Use Service Parts List .............................................................. SP-1 INDEX ................................................................................................... SP-2 SIRIUS CR-TU,CR-TE ................................................................ SP-3 01 MAIN UNIT ASSY ....................................................................... SP-4 02 CHASSIS ASSY .......................................................................... SP-5 03 BATTERY ASSY (GS)(FCR Go2-1,2-2) ...................................... SP-6 04 CASTER ASSY ........................................................................... SP-7 05 STAND ASSY .............................................................................. SP-8 06 CONTROL UNIT ASSY ............................................................... SP-9 07 POWER UNIT ASSY ................................................................. SP-10 08 IGBT ASSY ................................................................................SP-11 09 HANDLE FRAME ASSY............................................................ SP-12 10 SWITCH CASE ASSY ............................................................... SP-13 11 HEAD SUPPORT ASSY ........................................................... SP-14 12 CATCH ASSY............................................................................ SP-15 13 BUMPER ASSY ........................................................................ SP-16 14 COVER ASSY ........................................................................... SP-17 15 COLLIMATOR ASSY(FCR Go2-1,2-2) ..................................... SP-18 16 TUBE HEAD ............................................................................. SP-19 17 CIRCUIT DIAGRAM .................................................................. SP-20 18 PARTS NOS. SEARCH TABLE................................................. SP-25 19 014-236-02E FCR-MB201 Service Manual 0.10 0.11 Contents Preventive Maintenance (PM) Preventive Maintenance (PM) 1. List of Inspection.....................................................PM-1 1.1 1.2 1.3 1.4 Electrical inspection....................................................................PM-1 Mechanical inspection.................................................................PM-1 Adjusting the balance of telescopic arm vertical movement........ PM-2 Adjusting the control force for rotation and angulation................ PM-2 1.4.1 Adjusting the control force for rotation.............................................. PM-2 1.4.2 Adjusting the control force for angulation.......................................... PM-3 1.5 1.6 Areas to clean........................................................................... PM-4 How to deactivate wire rope fall prevention................................ PM-5 2. List of Consumable Parts.......................................PM-6 2.1 014-236-02E Periodic replacement parts........................................................ PM-6 FCR-MB201 Service Manual 0.11 0.12 Contents Installation (IN) Installation (IN) 1. Installation ................................................................IN-1 1.1 1.2 1.3 1.4 1.5 How to remove the equipment from the crate ................................. IN-1 Items to check................................................................................ IN-1 Switching Power Voltage (Only spec. 200-240V System) ...............IN-3 Checking X-ray performance..........................................................IN-3 Creating images .............................................................................IN-3 1.5.1 Items to check beforehand .................................................................... IN-3 1.5.2 Checking images ................................................................................... IN-4 1.6 1.7 Checking the S value .....................................................................IN-5 Backing up the RU settings ............................................................IN-7 1.7.1 Backing up the CL settings .................................................................... IN-7 1.7.2 Backing up the RU settings ................................................................... IN-8 1.8 Optional items ................................................................................IN-9 1.8.1 Installing Mirrors (Optional) ................................................................... IN-9 1.8.2 Installing the Hook for X-ray Protective Clothing (Optional) .................. IN-9 1.8.3 The Stand for the Barcode Reader (Optional) ....................................... IN-9 1.8.4 Replacing the Tape Measure (unit - cm) and hange setting value of the Ultrasound Distance Meter (Only for Canada) ................... IN-9 1.8.5 Installing the X-ray Protection Barrier (Optional) ................................. IN-10 1.8.6 Installing the X-ray Wireless Hand-switch (Optional) .......................... IN-10 1.9 Checking the accessories .............................................................IN-11 1.10 Charging the Battery .....................................................................IN-11 014-236-02E FCR-MB201 Service Manual 0.12 0.13 Contents Performance Check (PC) Performance Check (PC) Performance Checklist of FCR-MB 201 ...................... PC-1 014-236-02E FCR-MB201 Service Manual 0.13 0.14 Contents Performance Check (PC) 014-236-02E FCR-MB201 Service Manual 0.14 Control Sheet Issue date Revision number 03.09.2011 02 Reason Revision (FM5656) FCR-MB201 Service Manual Safety Precaution 014-236-02E FCR-MB201 Service Manual Pages affected All pages 1. Safety Precaution 1.1 Safety precaution Safe-1 Do not use or store the equipment in locations where: - Ambient temperature is below 15 degrees C or above 30 degrees C. (Usage) - Relative humidity is below 30% or above 80%. (Usage) - Atmospheric pressure is below 750 hPa or above 1,060 hPa. (Usage and storage) - Ambient temperature is below -10 degrees C or above 50 degrees C. (Storage) - Relative humidity is below 30% or above 90%. (Storage) - The equipment is exposed to harmful gas. - Humidity is excessively high. - The equipment is exposed to steam. - The equipment is exposed to water droplets. - There is excessive dust or sand particles. - There are excessive oil vapors. - The equipment is exposed to saline air. - There is explosive gas or dust. - The equipment is subject to excessive vibrations or mechanical shock. - There is an incline of more than 5 degrees. - The equipment is exposed to direct sunlight. Although the equipment has been designed and manufactured with careful consideration for the safety of the operator and patient, and for reliability, observe the following to further ensure safety. This equipment must be used only by qualified persons, such as physicians, dentists, and radiographers. This equipment is classified into Class I Equipment defined in IEC 60601-1 “Medical electrical equipment - Part 1: General requirements for basic safety and essential performance” (commonly called "General requirements for safety of medical electrical equipment"). The use of X-ray equipment should be reported according to local regulations. Never remodel the equipment. Transport conditions (when packaged) are as follows. - Ambient temperature: -10°C to 50°C - Relative humidity: 30% to 90% (No dew condensation) - Atmospheric pressure: 750 to 1,060 hPa This equipment has been fully adjusted at the factory before shipment. Do not touch any adjusted and locked parts. As a mobile type X-ray system, this equipment, including the key switches that must be kept near the unit, must be managed very carefully for safety reasons. When this equipment is left unattended in such a place as a corridor, in particular, note that there is always a risk of cassette theft or personal information leakage. If the equipment needs to be electrically or mechanically connected to any equipment manufactured by companies other than FUJIFILM Corporation, contact FUJIFILM Corporation for assistance. (Please note that FUJIFILM Corporation shall not be liable for patient safety or the performance of the equipment if it is connected to other manufacturers' equipment or altered without permission from FUJIFILM Corporation.) During radiography, be sure to wear a protective apron (0.25 mmPb equivalent or more), and stand at least 2 m from the X-ray generator (mono-tank) and the patient or perform X-ray exposure behind a barrier that provides sufficient protection. For the precautions regarding FCR-MB201 RU and FCR-MB 201CL, see their instruction manuals or service manuals. Charge the batteries in areas that provide proper ventilation. Should any abnormalities occur in the equipment, immediately turn off the power. If the motor-driven travel is disabled due to any failure of the equipment, make sure to use the emergency manual travel mode for moving the equipment. If the equipment is manually moved with the power turned on, other failures may occur. Connect the grounding terminal of the equipment to the grounding terminal (grounding resistance: 100 ohms or less), based on a grounding resistance of 0.1 ohm or less by using a ground wire with a nominal section area of 3.5 mm2. During maintenance and adjustment of the equipment, do not touch the patient and the equipment at the same time. 014-236-02E 1.2 General Precautions n Electrical System Components/Parts - Unless otherwise instructed in the Service Manual, be sure to turn OFF the power of the machine and unplug the power plug before servicing. With the power plug still plugged, you may experience electric shock, burn, or secondary damage due to short circuit even when the machine is powered OFF. It should be noted, however, that some servicing procedures, such as voltage measurement, cannot be performed under power-OFF condition. In such cases, use due care to avoid electric shock, burn, or secondary damage due to short circuit, as instructed in this manual. - When servicing a board, be sure to wear an antistatic wristband to ground your body. If your body is not grounded, static buildup on your body may damage electronic components on the board. FCR-MB201 Service Manual Safe-1 Safe-2 n Drive System Components/Parts n Grounding - Be sure to turn OFF the power before servicing the gears, cams, and other drive mechanism parts. Otherwise, your body or clothing may be entangled. However, there may be cases where the procedures cannot be performed under power-OFF condition. In such cases, use due care to avoid entanglement of your hand, foot, hairs, and clothing with any rotating mechanism, as instructed in this manual. - Safety provided by grounding is assured by properly establishing power cable and additional protective ground wire connections and securing the parts with retaining screws. To maintain safety, ensure that the parts and retaining screws removed for servicing purposes are restored to states existing upon installation. After the parts and retaining screws are restored to the above-mentioned states, follow the procedures set forth in this service manual to verify that the retaining screws are securely tightened to properly secure the parts. n Heavy Objects - Exercise due care regarding your working posture to avoid back pain during removal and installation of heavy objects. n Safety Devices - Safety devices (such as fuses, circuit breakers, panels, and covers) should always be enabled. Never attempt to make any alteration or modification that may impair their safety features. n Optical Parts - When servicing the optical parts with the protective housings removed, be sure to turn OFF the power switch. - For dust removal procedures, observe the instructions described in the service manual. - May not be sufficiently discharged even after power is turned OFF. When servicing the parts, exercise due care to avoid electric shock hazards (not to touch the connector and terminal carelessly). n Other Working Precautions - When performing servicing procedures with the protective housings removed under the powered condition, carefully proceed with the procedures while checking the instructions described in the service manual, and, when the procedures are completed, put the removed protective housings back exactly where they were. - Do not remove or install any part or component while the machine is powered, because of possible electric shock hazards. - When performing checks or adjustments under the powered condition, exercise due care against electric shock or other hazards. - Do not touch the parts (such as lamps) that remain at high temperature because you may suffer burns. - When servicing the printed circuit boards, be sure to wear an antistatic wristband to remove static electricity built on the human body. Static electricity may cause damage to the printed circuit boards. - Keep clean the product labels, safety standards labels, product serial number indications, and so forth attached on the machine, and do not peel them or put another label over them. - Before powering ON the machine after completion of the servicing procedures, make sure that all the parts, screws, connectors, and so forth that were removed have been reinstalled as appropriate, and that no tool is left in the machine. 014-236-02E 1.3 Safety To operate this equipment safely and correctly, observe the following precautions. (1) This equipment is not waterproof. Make sure that the equipment is not exposed to water or other liquids. Do not operate the equipment with wet hands. (2) This equipment is not explosion-proof. Do not use it within a flammable atmosphere. (3) This equipment complies with the standards described in 13.5 Compliance Standards of the operation manual. (4) Reduce an amount of X-ray exposure to medical professionals such as physicians, nurses, and radiographers. Be sure to comply with rules and regulations concerning X-ray exposure. (5) When moving the equipment, lock all the movable parts in the mono-tank and supporting device, set them in the predetermined travel position, and then start moving it. (6) Do not perform operations other than those described in this manual. Note that particularly the operations such as power setting on the operating system, settings on the control panel, or file operation might prevent FCR-MB 201 Console from operating correctly. (7) If the system is used in a wired LAN for normal image distribution, pull out the LAN cable after turning OFF the power to the PC. FCR-MB201 Service Manual Safe-2 Safe-3 1.3.1 Precautions on laser products This product is classified as a class 1 laser product (IEC60825-1:2007). The specifications for the laser unit FCR-MB 201 are as follows: - Class: 3B - Type: Semiconductor laser - Wavelength: 660 nm - Maximum output: 50 mW (CW) The FCR-MB 201 incorporates a laser device with maximum output power of 50 mW (3B). If the user is exposed to laser radiation, his or her eyes might be damaged. 1.3.2 Precautions of Electric Shock Classification According to the type of protection against electrical shock CLASS 1 EQUIPMENT 1.4 Environmental Conditions To operate this equipment correctly and safely, observe the following environmental conditions. Pay particular attention to maintaining good ventilation when the equipment is kept in storage for a long period of time. 1.4.1 Environmental conditions for usage - Ambient temperature - Relative humidity - Atmospheric pressure 1.4.2 15°C to 30°C 30% to 80% (No dew condensation) 750 to 1060 hPa Environmental conditions for storage - Ambient temperature - Relative humidity - Atmospheric pressure -10°C to 50°C 30% to 90% (No dew condensation) 750 to 1060 hPa After long storage of the equipment, depending on the storage conditions, the tires might stick to the floor and prevent the equipment from moving. In such a case, push the equipment to move it. 014-236-02E FCR-MB201 Service Manual Safe-3 Safe-4 1.5 About Batteries This equipment uses maintenance-free batteries as its internal power supply for all purposes such as radiography, travel, electromagnetic lock release, and CR device operation. There is no need to connect the power supply cable at every X-ray exposure. In addition, daily maintenance is not required, such as replenishing the batteries. As with all batteries, their capacity decreases with time. Periodic replacement is thus necessary. The battery lifecycle is subject to change depending on the use environment or use method. To prolong the battery life, we recommend using the batteries within the proper range of use. In addition, see 5.2.2 “Checking the battery level” and 7.6 “Battery Charging Operation" in Operation Manual to perform the charge operation as described. <Installation> DANGER - Tools such as wrenches used to install the batteries should be insulated. Bare metal tools may cause an abnormal short circuit accident to occur resulting in bodily injury, damage to the batteries, explosion or ignition. - Do not install the batteries in a room without ventilation. The batteries tend to generate an inflammable gas upon excess charge resulting in an ignition or explosion if the room is closed. <Method of Handling and Operation> DANGER - Do not directly connect the positive and negative terminals with a conductive material such as a wire. Be careful while using a metal tool such as a wrench and/or carrying the batteries with metallic necklaces and hairpins not to make a short circuit. A short of the battery's terminals may cause heat generation, an explosion or a fire. - Do not solder directly on the batteries' terminal tabs. Soldering directly on the batteries' terminals may cause a leak of electrolyte. - Avoid the use of the batteries differing in capacity, type, history of use (charge/discharge operation). These differences could cause electrolyte leakage or heat generation. Do not remove or scratch the outer tube of the battery or it may cause an electrolyte leakage or electrical leakage. - Do not allow the batteries to be subjected to any strong physical shocks or jolts while moving them. Treating the batteries roughly could cause leaks, heat generation, or an explosion. - Do not charge the batteries beyond the amount of the time indicated in the specifications, or do not charge after the charge indication lamp indicates a full charge. Take the batteries off the charger if the charge is not finished after the specified charge time. Over-charging can cause leakage, ignition, or explosions. <Storage> CAUTION - Store the batteries in a fixed position separate from metal or other conductive materials. - Keep the batteries from rain water that could cause corrosion on the terminals of the batteries. - Keep the batteries right-side-up during transportation and do not give any abnormally strong shock and jolt to the batteries. Transporting the batteries in an abnormal position or handling them roughly could destroy the batteries or cause their characteristics to deteriorate. - When storing the batteries, be sure to remove them from the equipment or disconnect them from the charger and the load, then store them at room temperature or lower temperature. Do not store the batteries at direct sunlight, higher temperature or high humidity. To do so cause the batteries short life, performance deterioration or corrosion on terminals. WARNING - Never dispose of the batteries in a fire as it may cause them to explode or generate a toxic gas. - Do not attempt to disassemble the batteries as it could cause leakage of sulfuric acid that could bodily injure. CAUTION - To prevent accidents from happening, change any battery that is found to have an abnormality such as a crack, a deformity, or leakage. The batteries must be kept clean and free from dust to prevent loss of capacity or accident. - If any abnormality of the charge voltage or the discharge voltage is detected replace the batteries with new ones. - Charging the batteries with an inverse polarity connection between the batteries and the charger could cause electrolyte leakage, an ignition or explosion. 014-236-02E FCR-MB201 Service Manual Safe-4 Safe-5 <Attention at battery storage> <Disposal and Recycling> a) Storage condition Observe the following condition when the battery needs to be stored. (1) Ambient temperature: -15°C to 40°C (preferably below 30°C) (2) Relative humidity: 25% to 85% (3) Storage place free from vibration, dust, direct sunlight, and moisture. b) Self-discharge and refresh charge During storage, batteries gradually lose their capacity due to self-discharge, therefore the capacity after storage is lower than the initial capacity. For the recovery of capacity, repeat charge/discharge several times for the battery in cycle use; for the battery in trickle use, continue charging the battery as loaded in the equipment for 48 to 72 hours. CAUTION - Please write the information about battery recycling on the equipment, the package, the carton, the instruction manual etc. in countries where legal or voluntary regulations on battery recycling are applicable. - Design the equipment such that exchange and disposal of the batteries can be undertaken easily. - Used batteries should be recycled. When returning used batteries, insulate their terminals using adhesive tape, etc. Even used batteries still have electrical charge and an explosion or a fire may occur, if proper insulation is not given on the terminals of the used batteries. c) Refresh charge (Auxiliary charge) When it is unavoidable to store the battery for 3 months or longer, periodically recharge the battery at the intervals recommended in the table below depending on ambient temperature. Avoid storing the battery for more than 12 months. Storage temperature Below 20°C 20°C to 30°C 30°C to 40°C Interval of auxiliary charge (Refresh charge) 9 months 6 months 3 months d) Residual capacity after storage The result of testing the residual capacity of the battery which, after fully charged, has been left standing in the open- circuit state for a specific period at a specific ambient temperature is shown in the figure below. The self-discharge rate is very much dependent on the ambient temperature of storage. The higher the ambient temperature, the less the residual capacity after storage for a specific period. Self-discharge rate almost doubles by each 10°C rise of storage temperature. Residual capacity test result 014-236-02E FCR-MB201 Service Manual Safe-5 2. Safe-6 Labels F. Caution for charging The following warning and caution labels are placed on the equipment for safe and correct use. Be sure to read them prior to use. A. Danger of explosion E G. Caution label (For US and Canada) G F D B. Danger of overturn H. Caution for reading cassettes C. Caution for connecting to LAN H A B C D. Cautions for arm E. Cautions for travel position For a telescopic arm I. Label K J. Caution for traveling I J K. Label ・ For Canada ・ For US and Canada 014-236-02E FCR-MB201 Service Manual Safe-6 Safe-7 M. HHS certification L. ETL label (For US and Canada) U T S. Certification label, Month of manufacture label S T. Label N. CR label ・For US and Canada R U. Caution label Q P O L ・For EU and Australia V X M U V X-ray label (Ionizing radiation) N W P. Certification label, Month of manufacture label O. Label (For US and Canada) W Certification label, Month of manufacture label X Label Q Label Y R. Caution Label 014-236-02E Y Louver dismounting caution label FCR-MB201 Service Manual Safe-7 Safe-8 Wireless hand switch (optional) The following symbols are used on this equipment. Their meanings are described below. This symbol indicates compliance of the equipment with Directive 93/42/EEC. Hanger type protector hook (optional) This symbol indicates that this product is not to be disposed of with your household waste, according to the WEEE Directive (2002/96/EC) and your national law. This product should be handed over to a designated collection point. Improper handling of this type of waste could have a possible negative impact on the environment and human health due to potentially hazardous substances that are generally associated with EEE. At the same time, your cooperation in the correct disposal of this product will contribute to the effective usage of natural resources. For more information about waste, please contact FUJIFILM dealers. X-ray Protection Barrier (optional) 014-236-02E FCR-MB201 Service Manual Safe-8 3. Precautions on Electromagnetic Interference Before using this product, be sure to thoroughly read these precautions to ensure the safe handling of this product and nearby equipment, and to prevent electromagnetic interference in the environment where this product is used. Electromagnetic Compatibility (EMC) Standards This equipment complies with the following standards regarding electromagnetic compatibility (EMC): EMC Standards: IEC 60601-1-2: 2001 + A1: 2004 There is no guarantee that interference will not occur in all installation environments. This equipment may generate, use, and radiate electromagnetic waves. If you fail to install and use this product as instructed in this manual, or if you use equipment and other devices around this product that do not comply with EMC standards, this product and the surrounding equipment may malfunction as a result of the electromagnetic interference that can occur in this particular environment. If this equipment interferes with other devices, or vice versa, take the following actions to reduce interference: - Reorient or relocate the receiving device. - Place the different pieces of equipment further apart. - Connect the equipment to an outlet on a circuit separate from that to which the other devices are connected. If the problem is not resolved, consult either the manufacturer of the device in question or one of our designated technical service centers. Safe-9 Supplementary Information from IEC 60601-1-2: 2001 1 Special caution must be observed for medical electrical equipment in regard to EMC. Equipment must be installed and used according to the EMC information described in tables 1 through 4 below. 2 Medical electrical equipment can be affected by portable and mobile RF communication equipment. 3 Information about cables that affect EMC is as follows: Name Network cable 4 Using accessories, transducers, and cables that are not sold as replacement parts for the internal components manufactured by Fujifilm Corporation can increase the amount of electromagnetic emissions or reduce the immunity of this equipment. 5 Do not place other devices near or on top of this product. If another device must be positioned in this way, confirm that the devices are operating normally. 6 Test items (tables 1 through 4) Table 1 Guidance and manufacturer’s declaration - electromagnetic emissions The FCR Go 2 (FCR-MB 201) is intended for use in the electromagnetic environment specified below. The customer or the user of the FCR Go 2 (FCR-MB 201) should assure that it is used in such an environment. Emissions test - Do not place an item that generates strong electromagnetic waves near this equipment. - The performance of this equipment cannot be guaranteed if it is connected to a nondesignated device. * 014-236-02E Specifications Cat 5e or better, UTP, straight cable Compliance Electromagnetic environment - guidance RF emissions CISPR 11 Group 1 The FCR Go 2 (FCR-MB 201) uses RF energy only for its internal function. Therefore, its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment. RF emissions CISPR 11 Class A Harmonic emissions IEC 61000-3-2 Class A* Voltage fluctuations/flicker emissions IEC 61000-3-3 Complies* The FCR Go 2 (FCR-MB 201) is suitable for use in all establishments other than domestic and those directly connected to the public low-voltage power supply network that supplies buildings used for domestic purposes. Harmonic emission IEC 61000-3-2 and voltage fluctuation/flicker emission IEC 61000-3-3 apply only to equipment with a voltage of at least 220 V. FCR-MB201 Service Manual Safe-9 Safe-10 Table 2 Table 3 Guidance and manufacturer’s declaration - electromagnetic immunity Guidance and manufacturer’s declaration - electromagnetic immunity The FCR Go 2 (FCR-MB 201) is intended for use in the electromagnetic environment specified below. The customer or the user of the FCR Go 2 (FCR-MB 201) should assure that it is used in such an environment. The FCR Go 2 (FCR-MB 201) is intended for use in the electromagnetic environment specified below. The customer or the user of the FCR Go 2 (FCR-MB 201) should assure that it is used in such an environment. Immunity test IEC 60601 test level Compliance level Electrostatic discharge ±6kV contact (ESD) ±6kV contact IEC 61000-4-2 ±8kV air ±8kV air Electrical fast transient/burst ±2kV for power supply lines ±2kV for power supply lines IEC 61000-4-4 ±1kV for input/output lines ±1kV for input/output lines Surge ±1kV Line to Line ±1kV Line to Line IEC 61000-4-5 ±2kV Line to Ground ±2kV Line to Ground Voltage dips, short interruptions and voltage variations on power supply input lines <5% UT (>95% dip in UT) for 0.5 cycle <5% UT (>95% dip in UT) for 0.5 cycle 40% UT (60% dip in UT) for 5 cycles 40% UT (60% dip in UT) for 5 cycles 70% UT (30% dip in UT) for 25 cycles 70% UT (30% dip in UT) for 25 cycles <5% UT (>95% dip in UTT) for 5 s <5% UT (>95% dip in UT) for 5 s 3 A/m 3 A/m IEC 61000-4-11 Power frequency (50/60Hz) magnetic field IEC 61000-4-8 NOTE 014-236-02E Electromagnetic environment– guidance Floors should be wood, concrete or ceramic tile. If floors are covered with synthetic material, the relative humidity should be at least 30%. Mains power quality should be that of a typical commercial or hospital environment IEC 60601 test level Compliance Electromagnetic environment – guidance level Conducted RF IEC 61000-4-6 3 Vrms 150 kHz to 80 MHz 3 Vrms Radiated RF IEC 61000-4-3 3 V/m 80 MHz to 2.5 GHz 3 V/m Immunity test Mains power quality should be that of a typical commercial or hospital environment. Mains power quality should be that of a typical commercial or hospital environment. If the user of the FCR Go 2 (FCRMB 201) requires continued operation during power mains interruptions, it is recommended that the FCR Go 2 (FCRMB 201) be powered from an uninterruptible power supply or a battery. Power frequency magnetic fields should be at levels characteristic of a typical location in a typical commercial or hospital environment. UT is the a.c. mains voltage prior to application of the test level. Portable and mobile RF communications equipment should be used no closer to any part of the FCR Go 2 (FCR-MB 201), including cables, than the recommended separation distance calculated from the equation applicable to the frequency of the transmitter. Recommended separation distance d = 1.2 P d = 1.2 P 80 MHz - 800 MHz d = 2.3 P 800 MHz - 2.5 GHz where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer and d is the recommended separation distance in metres (m). Field strengths from fixed RF transmitters, as determined by an electromagnetic site survey,a should be less than the compliance level in each frequency range.b Interference may occur in the vicinity of equipment marked with the following symbol: NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies. NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people. a Field strength from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the FCR Go 2 (FCR-MB 201) is used exceeds the applicable RF compliance, the FCR Go 2 (FCR-MB 201) should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating the FCR Go 2 (FCR-MB 201). b Over the frequency range 150 kHz to 80 MHz, field strength should be less than 3 V/m. FCR-MB201 Service Manual Safe-10 Safe-11 Table 4 Recommended separation distances between Portable and mobile RF communications equipment and the FCR Go 2 (FCR-MB 201) The FCR Go 2 (FCR-MB 201) is intended for use in the electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of the FCR Go 2 (FCR-MB 201) can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the FCR Go 2 (FCR-MB 201) as recommended below, according to the maximum output power of the communications equipment. Rated maximum output power of transmitter (W) Separation distance according to frequency of transmitter (m) 150 kHz - 80 MHz d = 1.2 P 80 MHz - 800 MHz d = 1.2 P 0.01 0.12 0.12 0.23 0.1 0.38 0.38 0.73 1 1.2 1.2 2.3 10 3.8 3.8 7.3 100 12 12 23 800 MHz - 2.5 GHz d = 2.3 P For transmitters rated at a maximum output power not listed above, the recommended separation distance d in metres (m) can be estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer. NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies. NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people. 014-236-02E FCR-MB201 Service Manual Safe-11 Control Sheet Issue date Revision number 03.09.2011 02 Reason Revision (FM5656) FCR-MB201 Service Manual Product Specifications 014-236-02E FCR-MB201 Service Manual Pages affected All pages 1. Specifications 1.1 External Dimensions Spec-1 1.2 Items Specifications and performance 1 Power source 2 Radiography rating Max. rating Max. tube voltage Max. tube current #1 mAs value #2 Frequency of radiography Reference loading conditions Integrated X-ray generator (monotank) X-ray tube Focal size 3 4 014-236-02E Specifications and Performance Maximum allowable anode heat capacity Anode starting time Inherent filtration Added filter Nominal maximum power Maximum single loading ratio#5 Heating and cooling curves#6 Variable limiting device Illuminance Lamp rating Timer for lamp Exposure field Distance meter Inherent filtration Built-in batteries (12 V x 16 units) DC 192 V Charger [USA and Canada] 120 VAC ± 10%, Single phase: 60 Hz [EU and Australia] 220/230/240 VAC ± 10%, Single phase: 50-60 Hz [Japan] 100 VAC ± 10%, Single phase: 50-60 Hz Impedance 0.5 Ω or less Power consumption 700 VA 32 kW (80 kV, 400 mA) 130 kV (40 kV to 130 kV) in 1 kV steps 400 mA (automatically set corresponding to tube voltage) 0.5 to 320 mAs (10%±0.2 mAs) Once per minute or less 130 kV, 120 mA, 200 mAs Type M-5CE-31 Anode-rotating diode X-ray tube Large focal spot: 1.2 mm x 1.2 mm Small focal spot: 0.6 mm x 0.6 mm 100 kJ (140 kHU) Approx. 1.6 seconds 1.0 mmAl equivalent 0.3 mmAl equivalent 15 kW(100 kV, 150 mA, 0.11 s(16 mAs)) See note #5. {Spec:1.2_#5} See note #6. {Spec:1.2_#6} Type ZU-L3SB 160 lx or over (Note: at SID 100 cm) 24 V, 150 W (halogen lamp) 30 seconds ±10% Between 0 and 30 x 30 cm, adjustable (at SID 65 cm) Max. 200 cm 1.2 mmAl equivalent FCR-MB201 Service Manual Spec-1 Spec-2 Items 5 6 Total filtration of utilized X-ray X-ray tube support Supporting beam height (above the floor) Spot-floor distance Spot-supporting beam distance Supporting beam rotation angle Mono-tank angulation Mono-tank rotation Variable limiting device rotation angle Total weight Motor-driven mobile base Main wheels Front wheels 7 8 Traveling brake Power source Climbing angle Number of cassettes to be mounted Traveling speed Traveling mode Half-speed traveling mode Bedside mode Adjust mode CR Processing capability (Throughput) 9 10 11 Specifications and performance 2.5 mmAl equivalent Telescopic arm 1,925 mm 600 mm to 2,010 mm 750 mm to 1,330 mm (forward/backward movement) ±325° ±180° -20° to 0° to 90° ±90° Approx. 520 kg φ300 mm two wheels Front wheels of φ150 mm with shock absorber two wheels Dead-man type: The mobile base automatically stops when the user releases their hands during travel; safety is ensured. Built-in batteries (shared for X-ray radiography) 7° 5 cassettes (IP cassette of 35 x 43 cm) Forward: 0 to 5.0 km/h Forward: 0 to 2.5 km/h Forward: 0 to 1.0 km/h Forward: 0.1 km/h Backward: 0 to 2.5 or 3.5 km/h* Backward: 0 to 2.5 km/h Backward: 0 to 1.0 km/h Backward: 0.1 km/h Approx. 87 sheets/hour (half-size, high-speed mode), Approx. 62 sheets/hour (half-size, standard mode) Image display time (From cassette Approx. 26 seconds (half-size, high-speed mode), insertion to image display completion) Approx. 42 seconds (half-size, standard mode) Operation console (PC) 15" XGA color LCD, touch panel IP cassette 5 types - Inch sizes: half, square, quarter, six-fold, and pan tom - Metric sizes: 35 x 43, 35 x 35, 10 x 12, 8 x 10, and 15 x 30 * #1 Exposure time when using a high-voltage X-ray generator with an inverter The exposure time is defined as the period between the points where the ascending/descending curve of the tube voltage reaches to the point of 75% of the predefined tube voltage. #2 The following table shows details about tube current. Tube current For 40 kV 200 mA (250 mA)# 200 mA (250 mA)# (Automatically set according to For 60 kV For 70 kV 175 mA (300 mA)# tube voltage) For 80 kV 170 mA (400 mA)# For 100 kV 150 mA For 130 kV 120 mA # When a value equal to or less than 5 mAs is set, the output when three or more battery level indicators are lit is equal to the tube current indicated in parentheses. #3 The following table shows details about mAs values. mAs For 40 to 60 kV 0.5 to 200 mAs For 61 to 130 kV 0.5 to 200 mAs #4 Reference loading conditions The conditions for maximum X-ray output are 130 kV, 120 mA, and 200 mAs (1.67 s). When repeating X-ray irradiation, provide an interval of one minute (60 s) between irradiations. The average output is obtained from the following formula: 130 kV × 120 mA × 1.67 s / (60 s + 1.67 s) = 422 W If the Acceleration mode is 0 or 1, the maximum back speed is 2.5 km/h. If the Acceleration mode is 2 or 3, the maximum back speed is 3.5 km/h. 014-236-02E FCR-MB201 Service Manual Spec-2 Spec-3 #5 Maximum single loading ratio High voltage power supply circuit: Constant voltage circuit Nominal focal spot 0.6 #6 Heating and cooling curves Stator power supply frequency: 60 Hz M-5CE-31 Heating-Cooling Curves Heat storage capacity (kJ) Tube current (mA) Time (min) Loading time (s) The performance of the CR image-reading device is shown below. (1) Processing capability Processing details Inches Centimeters 14 x 17 14 x 14 10 x 12 8 x 10 24 x 30 18 x 24 Throughput Standard Approx. Approx. Approx. Approx. Approx. Approx. (Unit: sheets/hour) 62 70 73 87 75 92 HighApprox. Approx. speed 87 94 Feed load time Standard Approx. Approx. Approx. Approx. Approx. Approx. (Unit: second) 58 52 49 41 48 39 HighApprox. Approx. speed 41 38 Nominal focal spot 1.2 Tube current (mA) Loading time (s) Processing capability conditions are as follows: If the maximum dose on an IP exceeds 25 mR (≈ 349.2 [μGy]), as the dose increases, so does the cycle time. Based on zero seconds for the time of cassette replacement. Erase time is the time when radiography is based on the X-ray dose 25 mR (≈ 218.25 [μGy]). ST-VI is used for IP. (ST-VN extends the erase time.) - - 014-236-02E Heating curve Cooling curve High-speed mode can be set from the console. The IP sizes that can be read in high-speed mode are shown below: 14 x 17 (inches) 14 x 14 (inches) For details about this mode, see the operation manual that describes the user utilities of the console connected. Processing capability is subject to the exposure, system connection, installation environment, and operating procedure. FCR-MB201 Service Manual Spec-3 Spec-4 (2) Monitor image display time (provisional) (unit: second) Processing details Inches Centimeters 14 x 17 14 x 14 10 x 12 8 x 10 24 x 30 18 x 24 Standard Approx. Approx. Approx. Approx. Approx. Approx. 42 37 34 28 34 26 High-speed Approx. Approx. 26 23 Monitor image display time is subject to the exposure, system connection, installation environment, and operating procedure. 014-236-02E FCR-MB201 Service Manual Spec-4 2. Climate Conditions Spec-5 2.2 Storing the unit Do not use or store the equipment in locations where any of the following conditions are true: 2.1 1 Ambient temperature is below 15 degrees C or above 30 degrees C. (Usage) 2 Relative humidity is below 30% or above 80%. (Usage) 3 Atmospheric pressure is below 750 hPa or above 1,060 hPa. (Usage and storage) 4 Ambient temperature is below -10 degrees C or above 50 degrees C. (Storage) 5 Relative humidity is below 30% or above 90%. (Storage) 6 The equipment is exposed to harmful gas. 7 Humidity is excessively high. 8 The equipment is exposed to steam. 9 The equipment is exposed to water droplets. 10 There is excessive dust or sand particles. 11 There are excessive oil vapors. 12 The equipment is exposed to saline air. 13 There is explosive gas or dust. 14 The equipment is subject to excessive vibrations or mechanical shock. 15 There is an incline of more than 5 degrees. 16 The equipment is exposed to direct sunlight. Storage Note the following points in storing the equipment: (1) Set the arm to the travel position to avoid unstable conditions in the equipment. (2) Do not allow any object to be placed on the operation panel or hung over the arm. (3) After turning the main switch (power and motor-driven travel switch) OFF, remove the keyswitch completely and keep it in a safe place. (4) Keep the additional protective ground wire near the location where batteries are charged. (5) When reusing the equipment, perform inspection according to 5.1 Startup Inspection of the operation manual. (6) Pay special attention to ventilation, and observe the following environmental conditions: Ambient temperature : -10 to 50 degrees C Relative humidity : 30% to 90% (No dew condensation) Atmospheric pressure : 750 to 1060 hPa (7) For details about long-term storage, see 10.2 Checkup After Long Periods of Storage. After long storage of the equipment, depending on the storage conditions, the tires might stick to the floor and prevent the equipment from moving. If this happens, push the equipment to move it. NOTICE Do not allow removable parts to become dirty. It is your responsibility to ensure these parts are not damaged or broken while in storage. 2.3 Precautions that must be taken when transporting this unit Contact a general cargo distributor for transport of this unit. Transport conditions (when packaged) are as follows: - Ambient temperature : -10 to 50 degrees C - Relative humiditys : 30% to 90% (No dew condensation) - Atmospheric pressure : 750 to 1060 hPa 014-236-02E FCR-MB201 Service Manual Spec-5 3. Spec-6 Actions for Discarding Product The main parts of this equipment consist of the materials shown below. When discarding the equipment, take appropriate actions according to the constituent materials. Telescopic arm (Steel) Integrated X-ray generator (mono-tank) (Insulation oil, glass, steel, lead) Stand section (Aluminum, steel) Collimator (Lead, steel, aluminum, plastic) Control section (Tin, plate, steel, electrical parts, wire) Cover (Plastic) Battery Mobile base (Steel) 014-236-02E FCR-MB201 Service Manual Spec-6 4. Compliance Standards and Certification 4.1 Compliance Standards IEC 60601-1:1988 +A1:1991 +A2:1995 EN 60601-1:1990+A1:1993+A2:1995 UL 60601-1,Ed1:2003 CSA C22.2 No.601.1:1990 IEC 60601-1-1:2000 EN 60601-1-1:2001 IEC 60601-1-2:2001 +A1:2004 EN 60601-1-2:2001 +A1:2006 IEC 60601-1-3:1994 EN 60601-1-3:1994 IEC 60601-1-4:1996+A1:1999 EN 60601-1-4:1996+A1:1999 IEC 60601-1-6:2006 EN 60601-1-6:2007 IEC 60601-2-7:1998 EN 60601-2-7:1998 IEC 60601-2-28:1993 EN 60601-2-28:1993 IEC 60601-2-32:1994 EN 60601-2-32:1994 IEC 60825-1:2007 EN 60825-1:2007 IEC 62304:2006 EN 62304:2006 IEC 62366:2007 EN 62366:2008 21CFR PART 1020.30&31 21CFR PART 1040.10 EN 60336:2005 EN 60552:1999 EN60613:1990 014-236-02E Spec-7 EN 980:2008 EN 1041:2008 EN/ISO 10993-1:2009 Medical Electrical Equipment-Part 1: General Requirements for Safety EN/ISO 13485:2003/AC:2007 EN/ISO 14971:2009 Safety Requirements for Medical Electrical Systems Electromagnetic Compatibility - Requirements and Tests General Requirements for Radiation Protection in Diagnostic X-Ray Equipment General Requirements for Safety - Collateral Standard: Programmable Electrical Medical Systems General requirements for safety - Collateral standard: Usability Particular Requirements for the Safety of High-Voltage Generators of Diagnostic X-Ray Generators Particular Requirements for the Safety of X-Ray Source Assy. and X-Ray Tube Assy. for Medical Diagnosis Part 2: Particular requirements for the Safety of Associated Equipment of X-ray Equipment Safety of laser products - Part 1: Equipment classification, requirements and user's guide Medical device software-Software life-cycle processes MED DEV 2.7.1 4.2 Graphical symbols for use in the labeling of medical devices Information supplied by the manufacturer with medical devices Biological evaluation of medical devices -- Part 1: Evaluation and testing Medical devices - Quality management systems Requirements for regulatory purposes Medical devices -- Application of risk management to medical devices Certification This equipment is certified by ETL (No. 3133413CLE-009). Medical devices-Application of usability engineering to medical devices PERFORMANCE STANDARDS FOR IONIZING RADIATION EMITTING PRODUCTS (1020.30: Diagnostic x-ray systems and their major components) (1020.31: Radiographic equipment) PERFORMANCE STANDARDS FOR LIGHT-EMITTING PRODUCTS (Laser products) Medical electrical equipment - X-ray tube assemblies for medical diagnosis - Characteristics of focal spots CAMAC - Organization of multi-crate systems. Specification of the Branch-highway and CAMAC crate controller Type A1 Electrical, thermal and loading characteristics of rotating anode X-ray tubes for medical diagnosis FCR-MB201 Service Manual Spec-7 Control Sheet Issue date Revision number 03.09.2011 02 Reason Revision (FM5656) FCR-MB201 Service Manual Machine Description (MD) 014-236-02E FCR-MB201 Service Manual Pages affected All pages 1. Overview 1.1 Overview This device is a tube head, inverter-type cordless mobile X-ray device combined with an X-ray tube and high-voltage generator. A smooth and silent dual motor provides improved drive operability, an easy-to-position telescopic arm and a remote control panel on the X-ray variable limiting device allow easy positioning of the subject, and a high-precision focal spot of 0.6/1.2 mm and 400 mA (maximum) creates sharp images for short-time radiography. In addition, because the CR image-reading device is incorporated in the equipment, you can read and check the images of a patient immediately after radiography. 1.2 Features (1) The CR device is incorporated Because the CR image-reading device is incorporated in the equipment, you can read and check the images of a patient immediately after radiography. (2) 130kV for the maximum X-ray tube voltage and 400mA for the maximum X-ray tube current This is suitable for chest radiography, which requires high X-ray tube voltage, and short exposure times, which are required for infants. It is also possible to obtain images of various areas of the body, and for a wide range of patients. (3) CR systems featuring the following can be used: - Clear and superior diagnostic capability X-ray images are obtainable thanks to the effect of digital image processing. - Plenty of X-ray diagnosis information is available by wide latitude for the incident X-ray. - The amount of X-ray exposure can be reduced, thanks to the high sensitivity of the system. - The system is not affected by differences in radiography conditions, as long as they do not vary too greatly, thanks to the effect of wide latitude and the automatic sensitivity adjustment function. It is thus possible to obtain X-ray images with stable density for each exposure. - Radiography information, such as patient information, the region, and the menu is entered from the console connected to the equipment. (4) High-quality images provided via a small focal spot of 0.6 mm Images with little penumbra are obtainable at a short source image distance. (5) Tube head without high-voltage cables A high-voltage generator is housed in the X-ray tube cabinet. No high-voltage cables are required, and that eliminates mess around the tube head. No need to bother about high-voltage cables during positioning and mounting operations for radiography, and the operations possible to execute smoothly, in a shorter period of time. (6) Easy-to-position telescopic arm The telescopic arm can be intuitively positioned using longitudinal and back-and-forth movement and rotation of the column. The forward/backward position of the arm does not affect the upper and lower limits. 014-236-02E MD-1 (7) Easy positioning One-touch lock method via the electromagnetic brake adopted for supporting beam rotation and arm lifting. Releasing and locking are easily performed by the switches on the operation handles at the arm section and variable limiting device section. (8) The remote panel provided in the X-ray variable limiting device section Positioning is made easy thanks to the display and setting function for loading factor and the drive switch (adjust mode) - all provided at the variable limiting device section - to enable the radiographer to quickly change the loading factor and the position of the mobile base at the patient's bedside. (9) Easy drive operation based on the dual motor drive method The dual motor drive method, which separately controls the left and right drive wheels, and the responsive transport handle enable stable driving and turning. The smooth and silent dual motor reduces noise of the equipment, reducing the risk of disturbing patients when working at the bedside or moving the equipment at night. Furthermore, you can set the movement sensitivity to one of four levels according to your preference. (10) Shock during drive reduced by the shock absorber-equipped casters Shock absorber-equipped casters are adopted to the adjustable wheels of the mobile base to reduce shock when climbing over a step, such as when going into an elevator, to improve drive capability and equipment reliability. (11) Touch sensor installed at the front of the mobile base In narrow patients' rooms, the system stops advancing when obstacles are detected in front of the mobile base. This is useful for operation at the patient's bedside or parking in narrow spaces. (12) Built-in battery-powered type There is no need to connect the power supply cable each time thanks to the use of maintenance-free batteries as the power supply. There is no need to add water to the batteries. (13) Small details taken care of: - An LED display for the battery level makes battery checks easy. - The X-ray ON indicator at the arm/tank catch section is turned ON at the time of rotor startup and X-ray exposure so that the status can be checked from a location away from the main unit. - The nylon-coated transport handle can always be kept clean. -When performing radiography at night, you can turn off the sounds for key input and X-ray exposure. -Emergency manual drive is available in case the electric drive fails. (14) A variety of options Considering exposure reduction, the X-ray protection barrier and the wireless hand switch are available as options. Considering ease of use, the ultrasound distance meter can be combined too. FCR-MB201 Service Manual MD-1 MD-2 1.3 Configuration The unit consists of the following parts: 1 2 3 4 5 Power supply section (batteries for X-ray radiography and drive) Charger (built-in) X-ray control assembly section Motor-driven mobile base section Cassette box 6 X-ray tube assembly support 7 8 9 10 Integrated X-ray generator (tube head) X-ray variable limiting device CR (image-reading unit) CR (image processing unit) The following optional items can also be ordered: 11 12 13 14 15 16 17 014-236-02E X-ray protection barrier Wireless hand switch Ultrasound distance meter Rail for area dosimeter Hangar type protector hook Bar code reader Magnetic card reader 18 19 20 21 22 23 24 Wireless LAN USB memory SSD guide Metric measure (for Canada) BCR holder kit Tube height adjustment kit (2 types) FCR-MB201 Service Manual MD-2 (20) Charger (11) Limiting device (32) HUB (27) Console (24) DC/DC converter (25) DC/AC converter (26) CR image reader (31) DC/DC converter (23) Rotor drive circuit (14) Drive motor (13) Drive control circuit (22) Rotating anode drive unit (10) Operation switch (12) Transpor t handle (8) Detection circuit (7) I/ O (6) Handswitch As a power source for CR, voltage from the 192-V battery (1) is first converted to DC 24 V by the DC/DC converter (24), and then AC 100 V is generated by the DC/AC converter (25). This AC 100 V is then supplied to the CR image reader (26) and the console (27). (1) 192V battery (30) Boost chopper The 192-V battery (1) is also used as a power source for drive, and the drive motor (14) is driven by the drive control circuit (13). Use the charger (20) to charge the 192-V battery after use. (19) Wireless handswitch (handset) The secondary AC high voltage of the high-voltage transformer is converted to DC by the booster (16) and then applied to the X-ray tube to start X-ray exposure. The range of X-ray exposure can be displayed by the collimator lamp. As the power source for the CR reader unit (26), the DC/DC converter (31) supplies required voltages, such as 24 V or 12 V. The DC/DC converter (24) and DC/AC converter (25) also convert the voltage of the 192 V battery (1) to AC 100 V. This AC 100 V power source is used by the console and HUB. (21) Distance meter (2) Main circuit inverter (4) Heating circuit When the hand switch is pressed down to the second position, the main circuit inverter (2) converts DC generated by the 192-V battery (1) to AC, and electric power is supplied to the high-voltage transformer (15). (5) Main CPU (15) High -voltage transformer When using the operation switch (10) to set the tube voltage and amperage, the setting values are displayed in the indicator circuit. Use the hand switch (6) to perform radiography. The hand switch is of the two-position type. When this switch is pressed down to the first position, the heating circuit (4) flashes the filament of the X-ray tube (17) via the heating transformer (18). At the same time, the rotating anode drive circuit (22) sends current to the rotor drive circuit (23) to rotate the anode. (20) Wireless handswitch (base unit) Mono-tank section Figure 2-1 shows the circuit block diagram. The 192 V battery (1) is made up of sixteen 12 V batteries connected in a series. The DC/ DC converter (3) produces the DC power source for the control circuit and supplies power to various other circuits, including the main CPU (5). This battery (1) is also used to power X-ray radiography and the electric drive. (18) Heating transformer Circuitry (3) DC/DC converter 2.1 (17) X-ray tube Circuit Description (16) Booster 2. MD-3 Figure 2-1 Circuit block diagram 014-236-02E FCR-MB201 Service Manual MD-3 MD-4 2.2 Power Supply Circuit Figure 2-2 shows the power supply circuit. BT1 is made up of sixteen 12 V batteries connected in a series and is used for the power source for all of the following: X-ray output, rotor inverter, the filament, drive circuit, constantvoltage power source, and CR. The constant-voltage power source supplies power for control and the collimator. BT1 supplies all the power for the equipment, so if BT1 does not have enough capacity, the power source cannot be opened or closed. If BT1 falls to about 120 V or lower, the equipment cannot be moved or used. Figure 2-2 Power supply circuit 014-236-02E FCR-MB201 Service Manual MD-4 MD-5 2.3 Power Switching Circuit Figure 2-3 shows the power switching circuit. Key switch KS1 is a changeover switch with a start switch. Turn this key switch to its START position to turn on the power. The key will automatically return to its ON position. When KS1 is turned to its START position, the constant-voltage power supply PWDC5 is activated, and then the MPU of the PWR board starts. As the MPU turns on the photocoupler PC4, the relay DR12 is turned on so that the battery voltage continues to be supplied to the constant-voltage power supplies PWDC1, PWDC3, and PWDC6. Even after the key switch returns from its START position to its ON position, the circuit remains in the on state, enabling device operations for such actions as drive and X-ray control. The MPU monitors the position of KS1 via PC3. When KS1 is turned to its START position or ON position, the MPU turns on the photocoupler PC5, and then the relay DR11 is turned on. The constant-voltage power supply PWDC4, PWDC6, and PWAC1 are turned on and power is supplied to the CR. Return the key switch to its OFF position after use to turn off the power. When the MPU detects that KS1 is turned to its OFF position, it turns off the photocoupler PC4 and PC5 to cut off the whole power source of the unit. The unit is provided with an auto power-off function. Also when no operation is performed for 30 minutes (the factory default setting) after the last operation, the whole power source of the unit is cut off. While the CR is turned on, the photocoupler PC4 and PC5 are kept their ON position three minutes after the main switch is turned off or until the CR is turned off. When the cord reel is connected to commercial power, the commercial power is supplied to the constant-voltage power supply PWDC5 and the MPU of the PWR board starts. The battery is charged while the commercial power is supplied. When the electromagnetic contactor KP1 is turned on, power is supplied to the electric drive circuit and X-ray control circuit. The relay DR4 controls KP1. DR4 is usually turned on, but it is turned off when an error occurs on the power circuit. When the EMERGENCY SWITCH is turned on, the relay DR2 and DR4 are turned off and then power supplies is stopped to the power circuit. Figure 2-3 Power switching circuit 014-236-02E FCR-MB201 Service Manual MD-5 MD-6 2.4 Rotating Anode Drive Circuit Figure 2-4 shows the rotating anode drive circuit. 5D1 (CPU) on the CPU board (WZ62AB) outputs operation flag signal of rotating anode via data signal bus to 5C (FPGA), and 5C (FPGA) generates drive signals of rotating anode for 6 IGBTs (Insulated Gate Bipolar Transistors) integrated to IPM (Intelligent Power Module) (IPM1) on the MBDRV board (CZ65AR). These signals are received and isolated on photocoupler - PC101, PC104 (for main drive coil side), PC102, PC105 (for the auxiliary drive coil side), PC103 and PC106 (for common connection) - on MBDRV board. The IPM (IPM1) outputs 60Hz rectangular voltage pulse (to the main coil: MA) and 90 degree delay pulse (to the auxiliary coil: SA) from the connector "CNROT" on MBDRV board (CZ65AR) to monotank (M-5CE-31) to drives anode on X-ray tube. The current of rotor coil is ramp AC wave. The output of the main coil is from CNROT-2pin to CNROT-1pin. And the output of the auxiliary coil is from CNROT-3pin to CNROT-1pin. The auxiliary drive current has delay 90 degree compared with the main current to drive rotation force. The main drive coil (MA) has a resistance of about 10 Ω [Ohm], and the auxiliary drive coil (SA) has a resistance of about 30 [Ohm]. Measure the resistance at CNROT on the MBDRV board (CZ65AR). The resistance can also be measured at the terminal (CN50) of M-5CE-31 (Tube head). CT11 and CT12 detect open circuits on the rotating anode drive circuit, and 5D1 (CPU) on the CPU board (WZ62AB) reads and judges open-circuit detection signals. This open-circuit judgment is performed 1.6 seconds after the hand switch is pressed down to its first position Figure 2-4 Rotating anode drive circuit 014-236-02E FCR-MB201 Service Manual MD-6 MD-7 2.5 Heating Inverter Gate Circuit Figure 2-5 shows the heating inverter gate circuit. The constant-voltage current control method is used to control filament heating. The difference between the reference voltage from the CPU and the feedback voltage is input into 6F (SG3524: regulating pulse-width modulator) for phase control to regulate currents for preheating and heating. The heating current is detected by the current transformer CT1 (threaded cable connected from CNSM connector on MBDRV board to CN50 connector on Tube Head) and converted into RMS (Root Mean Square) voltage on 4F3 (AD736: RMS to DC Converter). The detected voltage of heating current is measured at 4F2-1. The detected voltage is approximately 0.5 V during preheating, and approximately 1.1 V during heating (set at 100 kV). The period of heating inverter oscillation is determined based on the time constant of capacity and resistance, which is connected to 6F. The resistance connected 6F-6pin is variable using 2C3 (AD5282: Digital Potentiometer) controlled by CPU to adjust frequency. This frequency is approximately 21 kHz. The output of 6F connects to 5C (FPGA). 5C (FPGA) reads frequency of the 6F output signal, receives operation flag from CPU via signal bus, and generates drive signal of filament heating with dead time for 4 IGBTs integrated to IPMs (IPM2 for small focus and IPM3 for large focus) on MBDRV board. The dead time of the inverter for the upper and lower arms is approximately 2.5 μs. Figure 2-5 Heating inverter gate circuit 014-236-02E FCR-MB201 Service Manual MD-7 MD-8 2.6 Heating Inverter Circuit Figure 2-6 shows the filament heating inverter circuit. The power circuit of filament heating inverter is composed of 2 IPMs - IPM2 for small focus heating, and IPM3 for large focus heating. These IPMs are shared with car drive circuit. The circuit of phase-U and V of these IPMs used for car drive, and phase-W is for filament heating. Figure 2-6 Heating inverter circuit 014-236-02E FCR-MB201 Service Manual MD-8 MD-9 2.7 Tube Voltage Feedback Circuit Figure 2-7 shows the tube voltage feedback circuit. The tube voltage is divided, and the voltage is then detected by the high resistor (200 MΩ) on the high voltage side and by the detecting resistor (10 kΩ) on the low voltage side. Each pick-up voltage of the tube can be measured between check pins kV+ and kV+G or between kV- and kV-G, which are on the CPU board (WZ62AB), as a divided voltage. This voltage is approximately 1 V at 40 kV or approximately 3.2 V at 130 kV. (For +kV measurement, the polarity is reversed on the minus side.) A ±kV voltage is added by 4F1. The tube voltage is regulated by controlling the phase of the main inverter by means of the application of differentials between the preset value of the tube voltage, divided tube voltages, and differential correction voltage of the tube voltage. The input voltage of 3C2 becomes the phase-controlled main inverter voltage and fluctuates between approximately 1 and 4 V. Figure 2-7 Tube voltage feedback circuit 014-236-02E FCR-MB201 Service Manual MD-9 MD-10 2.8 Main Inverter Gate Circuit Figure 2-8 shows the main inverter (X-ray inverter) gate circuit. The figure illustrates the circuit for the upper left side IGBT only because each IGBTs has the same circuit. 8C2 (VLA106-15242: Isolated DC-DC Power Supply) supplies +16V and - 8V power to 9C. 9C (M57962AL: IGBT driver) insulated drive signal from CPU board, and drives IGBT gate. The voltage of ON gate is +16V, and LD31(LED) illuminates yellow. The voltage of OFF gate state is - 8V, and LD32(LED) illuminates green. Additionally, 9C detects IGBT over current (short circuit) by monitoring collector (C1) voltage during IGBT is ON state. When IGBT over current is detected, 9C-8pin (Fo) is turned to Low potential, and then the CPU executes the "E87"or "E88" processing (inverter error). Figure 2-8 Main inverter gate circuit 014-236-02E FCR-MB201 Service Manual MD-10 MD-11 2.9 Boost Chopper Circuit Figure 2-10 shows the power circuit structure of boost chopper circuit. The boost chopper circuit boosts up battery voltage (200V DC approximately) to 350V DC. The output of battery connects to IGBT1 (middle connection) through boost inductor (DCR). The upper side of IGBT1 is used for blocking diode, and part of IGBT is off state anytime. The lower side of IGBT1 controls output power and voltage. Figure 2-9 shows the control circuit for boost chopper on MBDRV board. The check pin "V_BUS" on MBDRV board has partial voltage of chopper output voltage, it means that the bus (chopper bus) voltage is 77.7V per check pin 1V. The period of chopper oscillation is determined based on the time constant of capacity and resistance, which is connected to 15A2. This frequency is approximately 20 kHz. 2.10 Main Inverter Circuit Figure 2-10 shows the main inverter circuit. The main inverter is high frequency inverter that is composed of 2 IGBTs and 3 capacitors. CS2 and CS3 are smoothing capacitor for the main inverter power bus. CS2 and CS3 applied 350V DC voltage boosted battery voltage by boost chopper. CS1 is resonant capacitor connected to the main inverter output to boost up inverter output using current resonance of the capacitor and inductance at high frequency transformer in M-5CE-31(Tube Head). SNB2 and SNB3 are snubber modules for absorbing surge voltage generated by IGBTs switching. R144 (power resistor) on the MBDRV board (CZ65AR) is a resistor to discharge from CS2 and CS3 when in service, and its time constant is about 30 seconds. Press SW1 on MBDRV board to completely release electric charge, and check OFF state of LD18 (green LED) before starting operation. Never operate SW1 while the power is ON. Figure 2-9 Boost chopper on MBDRV board Figure 2-10 Main inverter circuit 014-236-02E FCR-MB201 Service Manual MD-11 MD-12 2.11 mAs Integrated Circuit Figure 2-11 shows the mAs integrated circuit. When the tube current flows through R152 and R153 on the CPU board (WZ62AB), the current is converted into a voltage that can be measured. The tube current can be measured at CNMA-2. At a tube current of 200 mA, a voltage of approximately 7.5 V appears. (The voltage measured with a measurement instrument might fluctuate to a certain degree because the voltage waveforms are not sinusoidal waves. Keep this in mind at the time of measurement.) After the mAs integrated voltage is compared with the mAs bias voltage by using the comparator (6D3), cut signals are outputted to 6D3-7. Remove CNMA and connect the mAs meter between CNMA-1 and CNMA-2 to measure the mAs. Figure 2-11 mAs integrated circuit 014-236-02E FCR-MB201 Service Manual MD-12 MD-13 2.12 Electromagnetic Drive Brake Circuit Figure 2-12 shows the electromagnetic drive brake circuit. The relay DR21 determines which PWDC1 (DV24) or PWDC3 (V24) is used. When the manual drive switch (PSI) is turned off, the relay DR23 is turned on, and then the relay DR21 are turned on so that PWDC1 (DV24) is selected. The relay DR25 is also turned on and the relay DR22 that controls ON/OFF of the electromagnetic drive brake turned on/ off in response to a signal from the MPU. In such a case, DV24 is supplied to the drive brake switch PS6 and PS7 on the handle, and when PS6/PS7 is turned on, the relay DR24/DR33 is turned on respectively. The signals of relay DR24 and DR33 are sent to the CPU board and the MPU determines whether the electrical drive is performed or not. During electrical drive (including adjust drive), the MPU outputs the signal that turns on the relay DR22 and the electromagnetic drive brakes is released so that the electrical motor can be rotated. When the manual drive switch (PS1) is turned on, the relay DR23 and DR21 are turned off and PWDC3 (V24) is selected. The relay DR25 is also turned off and the relay DR22 that controls ON/OFF of the electromagnetic drive brake R22 is turned on/off by drive brake switch PS6 and PS7. In such a case, V24 is supplied to the drive brake switch on the handle PS6 and PS7, and when PS6/PS7 is turned on, the relay DR24/DR33 is turned on respectively. When either relay DR24 or DR33 is turned on, the relay DR22 is on so that the electromagnetic drive brake is released. Figure 2-12 Electromagnetic drive brake circuit 014-236-02E FCR-MB201 Service Manual MD-13 MD-14 2.13 Drive Circuit Figure 2-13 shows the drive circuit. The MPU controls drive by means of the phase detection of the transport handle, performed by the sliding volume controls VR1 and VR2, which are attached to both sides of the transport handle, and also through detection of motor rotating signals from the encoder RE attached to the driving motor. 5D1 (MPU) on the CPU board (WZ62AB) outputs running drive signals, which are converted into drive pulses by 5C (FPGA). The drive pulses oscillate at approximately 16 kHz output into IPM2 and IPM3 through PC201 to PC302, which are on the MBDRV board (CZ65AR). The photo sensor LS3 detects whether the arm/tank catch is switched on or off. The driving speed is set up for drive mode when the arm/tank catch is switched to the on state and for half-speed mode when the arm/tank catch is switched to the off state. Pressing either of the adjustment switches (PS6 or PS7) on the RC board provided on the X-ray variable limiting device moves the unit in the direction of the pressed switch for approximately 15cm. The unit halts for five seconds after the 15cm driving. IPM2 and IPM3 are intelligent power modules (IPM) with six insulated gate bipolar transistors (IGBT) each, and the UV phase of each is used for the running drive. - If the key switch is turned to the ON position while the handle is being held, alarms A71 are displayed and the alarm sound used to prevent malfunction beeps. - Turn the key switch to the OFF position first. Remove your hand from the handle, turn the key switch to the ON position again, and then hold the handle to start driving again. Figure 2-13 Drive circuit 014-236-02E FCR-MB201 Service Manual MD-14 MD-15 2.14 Sensor Detection Circuit Figure 2-14 shows the sensor detection circuit. To send a signal to the CPU and control X-ray output, press down the hand switch to its first K , which is on the CPU board, (WZ62AB) to "L", and then press down position to turn D22- K to "L". The signal output by pressing the hand switch to its second position to turn D23- the hand switch to its second position switches the gate in the last level of the main inverter hardware on or off. K is normally set to The temperature sensor (LS4) is attached to the tube head and D32- "L". When the temperature of the tube head housing reaches approximately 50°C, a K is set to "H". In such a case, the CPU temperature sensor break is activated, and D32- performs the "E04" processing (temperature limiter operation). K The drive touch sensors (LS1 and LS2) use a fail-safe mechanism, and D27- and D28- which is on the PWR board, (YJ4035) are set to "L" under normal conditions. When these K are set to "H", so that the CPU prohibits the mobile sensors are activated, D27- and D28- base from moving forward. At the time of unit failure, the touch sensors can be temporarily released if the unit is in user maintenance mode. (For details, see A.3.9 Disabling the touch sensor (8.Tr) in operation manual of the unit.) K is set to "H" while the catch is in the As for sensor LS3 in the arm/tank catch section, D28- on state and to "L" in the off state. Figure 2-14 Sensor circuit 014-236-02E FCR-MB201 Service Manual MD-15 MD-16 2.15 2.15.1 Error Detection Circuit Re-exposure processing (A61-A63) If error E35 (Insufficient tube voltage), E36 (Tube over voltage), or E37 (Discharge detected) is detected, re-exposure processing will be performed up to two times. In re-exposure processing, the values of kV and mAs are the same as normal exposure processing (see the following figure). 2.15.3 Tube over voltage limiter circuit (E36) Figure 2-15-1 shows the tube over voltage limiter circuit. Divided tube voltages are measured between check pins kV+ and kV+G as well as between kV- and kV-G, which are on the CPU board (WZ62AB). {MD:2.7_Tube Voltage Feedback Circuit} Tube over voltage is separately judged with respect to the plus and minus polarities of the divided tube voltage and the value of the divided voltage is compared with the limiter voltage of the tube over voltage at 3C1-1. When a tube over voltage error is detected, 3E1-7 and/or 3E2-7 are set to "L". At 3C1-1, adjustment is made so that an error is detected at a tube voltage of approximately 140 kV, and the following formula can be used to obtain the value: Voltage at 3C1-1 = (Measured value at TP2 at 100 Kv x 1.4) ± 0.1 (Voltage at 3C1-1: From approximately 3.32 V to 3.34 V) If error E36 is detected, re-exposure processing will be performed up to two times. If radiography completes successfully during re-exposure, "A62" is displayed. 2.15.2 Backup timer failure (E06) The backup timer is set for each radiography condition, and the CPU measures the exposure time. If the exposure time reaches the set value, the CPU displays the error code "E06". (Timer setting) 8.0 mAs or lower: 2 times the normal value 10 mAs or higher: 1-1/2 times the normal value Figure 2-15-1 Tube over voltage limiter circuit 014-236-02E FCR-MB201 Service Manual MD-16 MD-17 2.15.4 Insufficient tube voltage decision circuit (E35) This circuit is activated when disconnection occurs in the tube voltage detection circuit or when there is no tube voltage feedback at the time of X-ray output. If error E35 is detected, re-exposure processing will be performed up to two times. If radiography completes successfully during re-exposure, "A62" is displayed. 014-236-02E FCR-MB201 Service Manual MD-17 MD-18 2.15.5 Main inverter over current limiter circuit (E86 – E88) Figure 2-15-2 shows the main inverter over current limiter circuit. 12C2 on the MBDRV board (CZ65AR) is an IGBT driver. This main inverter over current limiter circuit detects IGBT over current, turns PC21 off, and then sets PC4-14 to "H". A drop in gate voltage caused by the RTC circuit for each arm activates each IGBT driver to activate the main inverter over current limiter. Figure 2-15-2 Main inverter over current limiter circuit 014-236-02E FCR-MB201 Service Manual MD-18 MD-19 2.15.6 Filament over current / filament break detection circuit (E0A/E03) Figure 2-15-3 shows the filament over current / filament break detection circuit. The heating circuit uses the constant voltage current control method to detect over current and breaks in the filament current. At 5F2-7 on the CPU board (WZ62AB), a voltage of 1.1 V appears when the filament flashes at 100 kV, and approximately 0.5 V appears during preheating. When the voltage at TP45 is approximately 2.5 V or higher, 5F1-7 is set to "L" and a filament over current error (E0A) is displayed. The MPU constantly monitors the voltages of 5F2-7 and displays “filament break error (E03)” when the voltage stays 0.2V or less for more than approximately one minute. 2.15.7 Weak discharge detection circuit (E37) Figure 2-15-4 shows the weak discharge detection circuit. Comparator 2D3 determines high-voltage weak discharge based on the differential value obtained from the detected value in kV and the preset weak discharge value of 3D1, which is on the CPU board (WZ62AB). When weak discharge occurs at high voltage, a sudden change in the tube voltage increases the differential value and shifts the value at 3D1-7 in the minus direction. This activates comparator2D3, and then weak discharge detection is performed. If error E37 is detected, re-exposure processing will be performed up to two times. If radiography completes successfully during re-exposure, "A63" is displayed. Figure 2-15-3 Filament overcurrent/break detection circuit Figure 2-15-4 Weak discharge detection circuit 014-236-02E FCR-MB201 Service Manual MD-19 MD-20 2.15.8 Rotor block detection circuit (E39) Figure 2-15-5 shows the rotor block detection circuit. The current transformers (CT11 and CT12), which is on the MBDRV board (CZ65AR) detect rotor current, the MPU (5D1) on the CPU board (WZ62AB) determines the block level, and then rotor block detection is performed. 2.15.9 IPM over current detection circuit (E81 – E83) Figure 2-15-6 shows the IPM over current detection circuit. IPM1, IPM2, and IPM3, which are on the MBDRV board (CZ65AR), are IPMs for driving the driving motor, X-ray tube rotor, and filament, respectively. When over current flows into each element, the FO terminal of each element is set to "L" to perform over current detection (E81 - E83). Figure 2-15-5 Rotor block detection circuit Figure 2-15-6 IPM over current detection circuit 014-236-02E FCR-MB201 Service Manual MD-20 MD-21 2.16 Arm/Tank Catch Lamp Circuit Figure 2-16 shows the arm/tank catch lamp circuit. Pressing down the hand switch to its first position activates the rotating anode. After approximately 1.6 seconds, DR28, which is on the MBDRV board (CZ65AR), is turned on, and then the READY lamp LP1 (green) provided at the top of the catch illuminates. Pressing down the hand switch to its second position starts X-ray exposure, and then turns on DR29, which is on the MBDRV board (CZ65AR). X-RAY lamp LP2 (yellow), which is provided at the top of the catch, then illuminates. DR29 is in the on state for five seconds after X-ray irradiation starts, and the x-ray exposure lamp LP2 (yellow) remains lit during that time. 2.17 High-Voltage Circuit (Tube head) Figure 2-17 shows the high-voltage circuit. This circuit uses the Cockcroft-Walton method to apply high voltage to an X-ray tube. Terminals N1 and N2 are neutral points, where current is detected to activate the mAs control circuit (CPU board). In this method, leak current caused by the stray capacitance of the highvoltage generator's secondary coil does not flow through the neutral points, and therefore the current (20 kHz) that is the same as the tube current can be measured between N1 and N2. The turn ratios of the main coil and heating coil are 1:151 and 20:4. Figure 2-16 Arm/tank catch lamp circuit Figure 2-17 High-voltage circuit 014-236-02E FCR-MB201 Service Manual MD-21 MD-22 2.18 Main Operation Panel / Collimator Operation Panel Circuit Figure 2-18 shows the main operation panel / the collimator operation panel circuit. This circuit is connected to the CPU board via serial data communication. The MPU reads the status of the key matrix every 20 ms, always monitoring the status of each key switch. The seven-segment LEDs and key LEDs are controlled through the dynamic method, which is different from the method used for the operation panel. These LEDs continuously pulse, so that they appear to always be on. In addition, this circuit has an optional ultrasound distance meter circuit on the RC board because of its structure. Figure 2-18 Main operation panel / Collimator operation panel circuit 014-236-02E FCR-MB201 Service Manual MD-22 MD-23 2.19 Charging Power Supply Circuit The battery charging circuit (see the following section) is activated at an input voltage of AC 200 V. AC 200 V is generated by using a transformer (T1) to convert the voltage of a commercial power. The circuit in this area is slightly different depending on the region where it is to be used: Figure 2-20-1 shows a circuit for use in the United States, while Figure 2-202 shows a circuit for use in Europe. The power supply cable is a cord reel (CR1). Power passes from the commercial power, through the fuses (FU2 and FU3), into the transformer (T1), and is output as AC 200 V. Filter LF1 is for EMC. In the circuit for use in Europe, a coil board (CZ21QD) is also added for EMC. In addition, the circuit for use in Europe uses a relay connector connected to CNTJ1 to allow internal switching of the power supply voltage between 220 V, 230 V, and 240 V. Figure 2-19-2 Charging power supply circuit (for Europe) Figure 2-19-1 Charging power supply circuit (for the United States) 014-236-02E FCR-MB201 Service Manual MD-23 MD-24 2.20 Battery Charging Circuit Figure 2-20 shows the battery charging circuit. This circuit is activated at an input voltage of AC 200 V. Each power source on the charging control circuit is generated within this circuit. For the power sources, +5 V and ±12V are used for control and +15 V (floating type) is used for gates TR1 and TR2. The whole circuit is controlled by 3C (MPU), and programs are input through DSUB5 and 1E (RS-232C) from outside. TR2 operates as a DC/DC converter to adjust charging voltage and charging current, and TR1 operates as a switch to turn off the output when an error occurs. The maximum charging current is 1.7 A, and the maximum charging voltage is determined based on the charging modes and temperatures described in the table below. The charging mode used immediately after turning the power on (the plug is inserted into the receptacle) is the trickle charging mode. During trickle charging, the duration of the state in which the current is kept at 1.5 A or more is measured. When that duration exceeds 50 minutes, the mode changes to the cyclical charging mode. During trickle charging and cyclical charging, when the voltage reaches its maximum value and the current drops to 0.6 A or less, the mode changes to the auxiliary charging mode. Temperature 0°C 10°C 20°C 30°C 40°C Trickle charging 225.6 V 223.0 V 219.4 V 215.8 V 213.3 V Cyclical charging 246.4 V 241.9 V 237.4 V 232.9 V 227.2 V Auxiliary charging 225.6 V 221.9 V 218.2 V 214.5 V 212.3 V At temperatures other than those described in the table, the voltage is calculated by using linear interpolation. Note that temperatures less than or equal to 0°C are interpreted as 0°C, and that temperatures greater than or equal to 40°C are interpreted as 40°C. The charging voltage is detected by 2F and is approximately 2 V at 200 V (2F-7). The charging current is detected by 2D and is approximately 2 V at 0 A or approximately 4 V (2D7) at 2 A. The temperature is detected by the thermistor TH1 and 6E, so that the temperature for the charging voltage is corrected. Charging continues until the power supply stops (the plug is removed). The table below describes the abnormal conditions. Err Code E41 E42 E43 E44 014-236-02E Occurrence condition Control operation Charging restarts one minute after the Charging voltage has exceeded 250 V. voltage becomes 240 V or lower. Thermistor disconnection occurred Charging stops. (CNTH is detached). When output voltage is low, charging Charging stops. current value is high. Voltage for charging is not appropriate Charging stops. value for the charging control Figure 2-20 Battery charging circuit FCR-MB201 Service Manual MD-24 MD-25 2.21 Electromagnetic Lock Circuit Figure 2-21 shows the electromagnetic lock circuit. There are three electromagnetic lock switches in total: one on the arm section and two on the limiting device handle section. There are three electromagnetic locks: one for supporting beam rotation, one for upward and downward arm movements, and one for the forward and backward arm movements. While the release switch is held down, DR31 and DR32 are turned on and the electromagnetic locks are released. Figure 2-21 Electromagnetic lock circuit 014-236-02E FCR-MB201 Service Manual MD-25 MD-26 2.22 Collimator Lamp Circuit Figure 2-22 shows the collimator lamp circuit. There are three collimator lamp switches in total: one is PS5, which is on the operation panel surface, and the other two are PS2 and PS3, which are on each side of the X-ray variable limiting device. When the collimator switch is turned on, the MPU turns on the collimator lamp relay DR30, which is located on the MBDRV board, for 30 seconds. Figure 2-22 Collimator lamp circuit 014-236-02E FCR-MB201 Service Manual MD-26 MD-27 2.23 X-Ray Switch Circuit and Wireless Hand switch Circuit Figure 2-23 shows the X-ray switch circuit. The FPGA monitors the on status of both the first position (HSW1) and second position (HSW2) of the standard hand switch via PC1 and PC2, respectively. In addition, signals from the second position are used by 6D4 as an interlock for the X-ray inverter. The optional infrared type wireless hand switch (ZPS-RH-4) is also set to PC1 and PC2 by using interface cables and connected in parallel with the standard hand switch. Figure 2-23 X-Ray switch circuit and wireless hand switch circuit 014-236-02E FCR-MB201 Service Manual MD-27 MD-28 2.24 CR Interface Figure 2-24 shows the circuit to interface with CR. This interface is used to exchange data with the console via RS-232C communication. Data such as X-ray conditions is sent to and received from the console during this communication. Data is exchanged with the CR image reader by using on and off signals. When the CR image reader is turned on, a short circuit occurs between DSUB2-1 and 6 to activate PC3. When PC3 is activated, data is input into the MPU. While the CR image reader is working, a short circuit occurs between DSUB2-5 and 9. When this short circuit occurs, data is input into the MPU through PC4. The CPU prohibits radiography and drive during the reading operation. Figure 2-24 CR interface circuit 014-236-02E FCR-MB201 Service Manual MD-28 3. MD-29 Relay Operation List Position Controller Symbol Model Operation SC-N2/G DC24 Supplies 192-V Battery voltage to the INV (when the key KP1 switch is pressed down to its second position), heating, drive, and rotor circuits. CPU board -- -- -- PWR board DR1 DR2 DR3 DR4 DR5 G6K-2F-Y 24V G6K-2F-Y 24V G6K-2F-Y 24V AGP2024 G6K-2F-Y 24V DR6 G6K-2F-Y 24V DR11 AEP31024 DR12 AEP31024 DR32 AGP2024 DR33 --- G6K-2F-Y 24V --- Detects the ON position of the key switch KS1. Detects the status of the emergency switch. Detects the status of the emergency switch. Controls the electromagnetic contactor KP1. Controls the pack power supplies PWDC1, PWDC3, and PWDC5. Controls the pack power supplies PWDC5, PWDC6, and PWAC1. Controls the pack power supplies PWDC5, PWDC6, and PWAC1. Controls the pack power supplies PWDC1, PWDC3, and PWDC5. Switches the power supply for releasing the drive brake. Controls the driving brakes. Detects the status of the manual drive button. Detects the status of the driving brake button. Releases the drive brake by using the CPU. Controls the solenoid in the catch unit. Controls the X-ray lamp in the catch unit. Controls the READY lamp in the catch unit. Controls the collimator lamp circuit. Controls the electromagnetic lock (vertical movement and rotation). Controls the electromagnetic lock (telescopic forward/ backward movement). Detects the status of the driving brake button. --- -- -- MBDRV board DR21 DR22 DR23 DR24 DR25 DR27 DR28 DR29 DR30 DR31 IF board Main panel board Remote panel -board 014-236-02E AGP2014F AGP2024 G6K-2F-Y 24V G6K-2F-Y 24V G6K-2F-Y 24V AGP2024 AG202444 AG202444 AEP31024 AGP2024 FCR-MB201 Service Manual MD-29 MD-30 BLANK PAGE 014-236-02E FCR-MB201 Service Manual MD-30 MD-31 BLANK PAGE 014-236-02E FCR-MB201 Service Manual MD-31 Control Sheet Issue date Revision number 03.09.2011 02 Reason Revision (FM5656) FCR-MB201 Service Manual Troubleshooting (MT) 014-236-02E FCR-MB201 Service Manual Pages affected All pages 1. Major Errors and Checkpoints No. 1 2 3 4 5 6 MT-1 Symptom Where to check / remedies - Remove CNMG on the MBDRV board, and check the electric continuity between 5 and 6 of CNMG when the electromagnetic lock release switch of the arm is pressed. - Check whether LD10 and LD11 on the MBDRV board turn on when the Cannot release the electromagnetic lock release switch of the arm is pressed. If the LEDs turn electromagnetic on but the relay does not work, the relay is malfunctioning. If the LEDs turn lock on and the relay works, the electromagnetic lock is disconnected. {MD:2.21} - Press the electromagnetic lock release switch on the X-ray variable limiting device to make sure that LD10 and LD11 are turned on. If the LEDs are turned on but the relay does not work, the relay has a problem. If the LEDs are not turned on, the collimator cable is disconnected. - If drive speed is only a half the normal speed when the catch is on, check whether CNLS-4B on the MBDRV board is placed to L. If CNLS-4B is placed to H, the catch section LS3 has a problem. - If drive failed, make sure (by sound) that the electromagnetic brakes are Abnormal drive released when holding the transport handle. - If the equipment does not move, check the operation of IPM on the MBDRV {MD:2.13} board. - If drive speed or operation is abnormal, check whether the output voltage at 2C2-1 and 2C2-7 on the CPU board is within the normal range from 1.5 V to 2.5 V. - Check whether the lamp has expired. Collimator lamp not - Check the operation and contact failure of DR30 on the MBDRV board. on (Remove CN2 and check whether the voltage between 1 and 3 is DC 24 V {MD:2.22} when the collimator is on.) - Check the fuses FU2 and FU3. Cannot charge the - Check whether the temperature sensor CNTH is attached to the PWR board. batteries - Consider also the possible end of the battery life by checking the frequency {MD:2.20} and period of use. The battery quickly - Consider the possible end of the battery life by checking the frequency and indicates that it is period of use. EMPTY. - If FU1 on the PWR board has fused, the pack power supplies PWDC1 and PWDC3 might have been overloaded. - Remove CNPW31 on the MBDRV board, replace FU1, turn the key switch to Blown FU1 on the START position, and then check the voltages applied to each terminal of PWR board FU1 the pack power supplies. - After checking voltages, connect CNPW31 onto the board, and then check the operation. 014-236-02E 7 8 - If Ready lamp is turned on when the CR Link is turned off in user maintenance, the CR interface fails. {MD:2.24} Ready lamp of - If the arm is put on the catch unit (The 7 segment display of the Main Main Operation Operation Panel is turned off), the lamp is not turned on. Panel not ON - While the unit is driving (The switch of the handle break is released), the lamp is not turned on. Blown FU2 and/or - Check whether charging current for battery is not over 2 A. (Especially when FU3 the battery is significantly discharged.) FCR-MB201 Service Manual MT-1 2. Error Codes and Checkpoints Error code E03 E04 E06 E07 Description Automatic Where to restoration check Filament broken {MD:2.6} {MD:2.15.6} Temperature limiter {MD:2.14} Backup timer {MD:2.11} Exposure failed {MD:2.23} Yes No In 5 sec. A09 Emergency Stop switch ON Yes E0A Filament overcurrent {MD:2.15.6} No E0B Welded Electromagnetic contactor KP1 No 014-236-02E Main checkpoints - Check whether the fuse FU2 and FU3 on the MBDRV board are not blown. - Make sure that CNBTPW and CNSM are attached to the MBDRV board. - Make sure that CNHE is attached to the CPU board. - Check the electric continuity between L and M of CN50, which is on the tube head. - Make sure that CNHE is attached to the CPU board. - Check the electric continuity between 1 and 2 of thermostats LS4, which is on the tube head. - Make sure that there is no ground fault on the N1 and N2 (tube current) circuits. - Make sure that CNHE is attached to the CPU board. - Make sure that CNMA is attached to the CPU board. - Make sure that the tube voltage is output. -> Check the waveforms between KV+ and KV+G (GND) and between KV- and KV-G (GND) on the CPU board. - Check the battery voltage during radiography. - The hand switch might have been released too early. - Check for hand switch failures. - Make sure that CNMSW is attached to the PWR board. - Make sure that CNDRV is attached to the PWR board. - Make sure that CNPWR is attached to the MBDRV board. - Check for emergency stop switch failures. - Make sure the connection to the emergency stop switch correctly. - Make sure that CNHE is attached to the CPU CPU board board. 5F1-7: L - Check the resistance between L and M of CN50, which is on the tube head MT-2 Error code Description E0D Failure of collimator lamp E13 E15 E23 E25 Automatic Where to restoration check Yes Failure of EEPROM data on CPU board Writing failure EEP-ROM on CPU board Failure of EEPROM data on PWR board Writing failure EEP-ROM on PWR board No Main checkpoints - Check whether 24 V is constantly applied to the point between CNLP-1 and CNLP-3 on the MBDRV board or 24 V is not applied by pressing the lamp button. - Check for CPU board failures. (Visual check) - Check whether the failure occurs again when the maintenance data of the CPU is rewritten. No - Check for CPU board failures. (Visual check) No - Check for PWR board failures. (Visual check) - Check whether the failure occurs again when the maintenance data of the PWR is rewritten. No - Check for PWR board failures. (Visual check) E31 Over voltage on boost chopper No E35 Insufficient tube voltage {MD:2.15.4} No E36 Tube over voltage {MD:2.15.3} No E37 Discharge detected {MD:2.15.7} No E39 Rotor blocked {MD:2.15.8} No E41 Over voltage of charging battery No - Make sure the switch for short circuit switch of KP1 is not kept pressing down. - Make sure that CNIG1 is attached to the MBDRV board. - Check for the connection cable of IGBT1 failures. - Make sure that CNKV is attached to the CPU board. - Make sure that there is no disconnection or ground fault in the tube voltage detection circuit. - Check the battery voltage during radiography. - Make sure that there is high-voltage discharge at the tube head. -> Check the waveforms between CPU board KV+ and KV+G (GND) and between KV- and 3E1-7, KV-G (GND) on the CPU board. 3E2-7: L - Check whether the adjustment value of E36 is not changed to less value. - Make sure that there is high-voltage discharge at the tube head. CPU board - Make sure that the main transformer is not layer 2D3-7: L shorted. - Make sure that +kV and -kV are well balanced. - Make sure that current sensors CT1 and CT2, which are of the clamp-on type, are not open. - Make sure that CNROT is attached to the MBDRV board. - Make sure that FU3 on the MBDRV board has not fused. - Check the electric continuity on CN50, which is on the tube head, between J and H as well as between G and H. - Check whether the adjustment value is not changed to abnormal value in the PWR maintenance FCR-MB201 Service Manual MT-2 MT-3 Error code E42 E43 E44 Description Disconnection of thermistor for battery Damaged transistor for battery charging Abnormal AD circuit for battery charging Automatic Where to restoration check No No No E45 Blown manual drive fuse No E51 Communication with FPGA failure No E52 E53 E54 A61 A62 A63 Communication with PWR failure Communication with IF failure Communication with RC failure Insufficient tube voltage (re-exposure completed) Tube over voltage (re-exposure completed) Discharge detected (reexposure completed) 014-236-02E YES YES YES Main checkpoints - Make sure that CNTH is attached to the PWR board. - Make sure that the connector CNTH1 near the battery is connected correctly. - Check whether the thermistor TH1 near the battery is not damaged. - Make sure that the adjustment value is not changed to abnormal value in the PWR maintenance. - Make sure that the adjustment value is not changed to abnormal value in the PWR maintenance. - Make sure that the adjustment value is not changed to abnormal value in the PWR maintenance. - Make sure that the fuse FU2 on the PWR board is not blown. - Make sure that the adjustment value is not changed to abnormal value in the PWR maintenance. - Check for CPU board failures. (Visual check) - Make sure that CNPWR is attached to the MBDRV board. - Make sure that CNDRV is attached to the PWR board. - Make sure that CNIF is attached to the CPU board. - Make sure that CNCPU is attached to the IF board. - Make sure that CNRE is attached to the CPU board. - Make sure that CNRM is attached to the RC board. - Make sure that the relay connector CNRE1 is connected correctly. In 5 sec. Same as E35 In 5 sec. CPU board 3E1-7, Same as E36 3E2-7: L In 5 sec. CPU board Same as E37 2D3-7: L Error code Automatic Where to restoration check Description Main checkpoints A65 Too short SOD In 5 sec. A71 Powered on with the drive brakes released {MD:2.12} - Check whether the ultrasound distance meter displays stable value. - Make sure that there is no failure of the operation keys of the Collimator Operation Panel. No - Check the operation of the switches PS8 and PS9, which are located in the transport handle. Abnormal position of A72-A75 transport handle {MD:2.12} No E76 E77 E78 E79 Driving brake malfunction Disconnection in the drive volume control {MD:2.13} Disconnection in the driving motor encoder {MD:2.13} Blown motordriven fuse No No No No E81 E82-E83 E84 E85 Abnormal temperature on IPM Disconnection in temperature sensor on IPM Inverter failure E86-E88 {MD:2.15.5} - Make sure that VR1 and VR2, which are at the hand section, are not damaged. - Make sure that the voltage at 2C2-1 and 2C2-7 on the CPU board can change correctly. - Make sure that there are no foreign objects in the hand section. Adjust the center position. (A72: The right handle is pushed forward excessively. A73: The right handle is pulled back excessively. A74: The left handle is pushed forward excessively. A75: The left handle is pulled back excessively.) - Check for the relay DR21-25 and DR33 on the MBDRV board failures. - Make sure that CNHV is attached to the IF board. - The connector CNRER and CNREL of the driving handle volume are inserted firmly. - Make sure that CNMRE is attached to the MBDRV board. - The relay connector of the drive encoder CNRER and CNREL are inserted firmly. - Make sure that fuse FU2 and FU3 on the MBDRV board are not blown. CPU board - Make sure that IPM1 on the MBDRV board has PC6-12: H no apparent irregularity. CPU board - Make sure that IPM2 and IPM3 on the MBDRV PC6-14, board have no apparent irregularity. PC6-16: H Yes - Check for thermistor TH2 for detecting temperature of IPM failures. Yes - Make sure that CNMTH is attached to the MBDRV board. - Check for thermistor TH2 of IPM failures. No CPU board - Make sure that there is no short circuit between PC26-12, C1 and E2 on both IGBT1 - IGBT3. -14,-16: H FCR-MB201 Service Manual MT-3 MT-4 Error code Description Automatic Where to restoration check E96 CL parallel interface failure Yes E97 CL serial interface failure Yes E98 RU interface failure Yes Ed0-EdC Self check failure 014-236-02E No Main checkpoints - Make sure that DSUB4 is inserted properly. - Make sure that the RS-232C connector for the console is inserted properly. - Check the electric continuity of cables including the above connectors. - Make sure that DSUB4 is inserted properly. - Make sure that the RS-232C connector for the console is inserted properly. - Check the electric continuity of cables including the above connectors. - Make sure that DSUB2 is inserted properly. - Make sure that the RS-232C connector for the CR image reader is inserted properly. - Check the electric continuity of cables including the above connectors. - Check for CPU board failures. (Visual check) FCR-MB201 Service Manual MT-4 MT-5 BLANK PAGE 014-236-02E FCR-MB201 Service Manual MT-5 MT-6 BLANK PAGE 014-236-02E FCR-MB201 Service Manual MT-6 MT-7 BLANK PAGE 014-236-02E FCR-MB201 Service Manual MT-7 Control Sheet Issue date Revision number 03.09.2011 02 Reason Revision (FM5656) FCR-MB201 Service Manual Checks, Replacement and Adjustment of Parts (MC) 014-236-02E FCR-MB201 Service Manual Pages affected All pages 1. How to remove the covers Images showing the equipment follow this procedure. To remove the covers from the equipment: 1. Turn on the equipment, remove the arm from the drive catch, and then turn off the equipment. 2. To remove the side covers (1 and 2), unscrew the four M4 truss screws and caps and the three M4 flathead screws. When removing the side covers, be sure not to lose the setup washers. 3. To remove the front cover (3), unscrew the two M4 cross-recessed pan head screws with spring washers and washers. Unscrew the two M4 hexagon socket bolts by removing cord clip B. Make sure that the edge of the cord does not catch on the equipment. 4. Remove lever A on the drive catch for manual release. Note that the catch cover (9) cannot be removed unless lever A is removed. 5. To remove the catch cover (9), remove the cap and then unscrew the two M4 flathead screws. Be sure not to lose the setup washers. 6. To remove the panel cover (4), unscrew the four M4 cross-recessed pan head screws with spring washers and washers, remove the cap, and then unscrew the two M4 flathead screws. Be sure not to lose the setup washers. 7. To remove the rear cover (5), unscrew the two M4 truss screws. 8. To remove the support column under the cover (10), unscrew the M4 truss screw, and then twist the cover to remove. 9. To remove the side cover support column (6), remove the cap and then unscrew the two M4 flat head screws. Be sure not to lose the setup washers. 10. To remove the bumper (8), unscrew the three M5 hexagon socket bolts. 11. To remove the bumper cover (7), remove the cap and the two M4 flathead screws. Be sure not to lose the setup washers. 12. To remove the wheel cover (11), unscrew the two M4 truss screws for each side. 13. To remove the telescopic covers (12) and (13), unscrew the two M4 truss screws, remove the cap, and then unscrew the eight M4 flat head screws. Be sure not to lose the setup washers. The switch cover (14) can also come off, so be careful not to lose it. 014-236-02E MC-1 - After removing the covers, also remove the main power (200VDC) connector CNMAIN for safety. - After remove the main power connector CNMAIN, cover the connector of socket side with the plastic cover (insulation material) because 200VDC of battery is supplied to this connector. CNMAIN - To discharge the electrical charge remaining in capacitor, press PB1 (white button) on the MBDRV board for at least 30 seconds by using an insulation stick etc. without using your finger because there is applied 200VDC to the next metallic terminal before discharging the capacitor. Should be wearing an insulation rubber globe to push the PB1 to avoid the electric shock. Check whether the LED on the PB1 is darkened to make sure that the electrical charge was discharged. When pressing the discharge button PB1, do not touch a metal part on the MBDRV board; otherwise you might get an electric shock. - Also, use a tester (direct current range) with test pin BUS+ and BUS-, which are at a bit lower than PB1, to check the voltage. PB1 BUS- BUS+ - Do not connect the power supplies on the CR, HUB, and wireless LAN devices installed on this equipment to other equipment. - Do not connect any devices to the internal power outlet other than those written on the label. FCR-MB201 Service Manual MC-1 MC-2 - When removing the connector CNIG 1 to 3 on the MBDRV board, make sure to discharge the electrical charge of the capacitor with PB1. If removing the connector with the electrical charge remained, IGBT might be damaged. CNIG1 CNIG2 CNIG3 - Do not turn on the FCR GO2 while the connectors CNIG 1 to 3 are removed. To turn on the equipment by any means, switch the Emergency Stop button to ON or remove the connector CNDCR nearby IGBT. The capacitor connected to IGBT might break if the above is not observed. Figure 2-1 Removing the Covers CNDCR Figure 2-2 Removing the Covers 014-236-02E FCR-MB201 Service Manual MC-2 2. How to remove the RU MC-3 5. The RU can be moved approximately 60 cm. To remove the RU when performing maintenance: 1. Remove the covers by following steps 1 to 6 in 2.1 How to remove the covers. 2. Unscrew the two M5 hexagon socket bolts from the RU mounting panel, and then carefully slide the RU to the left. Unscrew the four M5 hexagon socket bolts, and then remove the support column. Support column Slide 3. Disconnect the LAN connector, the LAN cable clamp, the ground conductor for the RU mounting panel, the 232C on the RU, and the RU panel connector. When moving the RU, be careful not to pull cables in the equipment. The removed RU might fall if too much force is applied to it. 6. Insert a support under the RU to prevent it from falling. If the cables are bound by cable ties, cut the cable ties. Support 7. Store the RU in its original position. Make sure that no cables, especially the LAN cable, are pinched. 4. Secure the tube head in the catch. Make sure that the tube head is securely placed into the catch. If the tube head is not secured, it might fall when pulled. 014-236-02E FCR-MB201 Service Manual MC-3 MC-4 8. Perform steps 1 to 6 in reverse to return the RU to its original position. Before moving the RU, be sure to read the following notes concerning the outlets placed on the left side of the handle frame and the PWR board: - Use the outlets to supply power only to devices that are part of the system. - Do not connect an additional multitap or extension cord to the system through the outlets. - Do not connect devices that are not specified for the system to the outlets. If such devices are connected, the equipment might be damaged. - The maximum allowable load of the multitap used for the system is 350 W. - Do not directly connect any non-medical electrical devices that are part of the system to wall outlets. Depending on the capacity of the wall outlet, the circuit breaker might trip. 014-236-02E . FCR-MB201 Service Manual MC-4 3. How to replace the RU To replace the RU, at least four people are required to ensure safety. Having five people is recommended. NOTICE 10. Perform the procedure described in MC2 How to remove the RU in reverse to return the RU to its original position. When sliding the RU, make sure that no cables are pinched. 11. {MC:2._How to remove the RU} Turn on the equipment and make sure that the equipment runs properly. We recommend that the RU be replaced at the factory. 1. Pull out the RU. For details, see MC2 How to remove the RU. 2. {MC:2._How to remove the RU} Remove the cables that connect to the RU, and then remove the cleats. 3. MC-5 Unscrew the four M8 hexagon socket bolts that stabilize the RU and the mounting panel. Attach jigs to the four locations on the bottom corners of the RU. Jig for replacement Jig slots 4. Lift the RU to remove it from the mounting panel. The RU weighs approximately 100 kg. Lift the RU using at least four people. 5. Attach jigs to the new RU, as described in step 3. 6. Lift the RU and place it onto the mounting panel. The RU weighs approximately 100 kg. Lift the RU using at least four people. In addition, make sure that no cables are pinched. 7. Remove the jigs, and then secure the RU to the mounting panel by using the four M8 hexagon socket bolts. 8. Reattach the cables removed from the RU in step 2. 9. Use the jigs to return the old RU to the palette, and then secure the old RU. 014-236-02E FCR-MB201 Service Manual MC-5 4. Parts Replacement Procedure 4.1 Replacing the collimator lamp Replace the collimator lamp only after the light projection lamp, insulation board, shading sheet metal, and screws have cooled sufficiently. Otherwise, you might be burned. MC-6 4.2 Replacing the collimator 1. Remove the telescopic arm from the drive catch, rotate the supporting beam, and then bring out the collimator toward the front of the mobile base. 2. Lower the telescopic arm to the level where you can easily remove the collimator. 3. 1 ), and then use a flathead screwdriver to remove the Remove the four caps ( 2 ). knobs ( 4. Detach the collimator rear cover ( 3 ) (two M4 hexagon socket head bolts (A)). 3 ). Remove the connector from the collimator rear cover ( 1. A )). 1 ) (two M4 truss screws ( Detach the lamp cover ( 2. 2 ) (two M4 Phillips recessed pan head screws with Detach the insulation board ( B )). washers ( 5. 4 ) (four M4 Phillips recessed pan head screws Detach the collimator front cover ( 4 ). with washers (B)). Remove the connector from the collimator front cover ( 3. Detach the shading sheet metal ( 3 ) (two M4 Phillips recessed pan head screws 6. Rotate the collimator upward. 7. 5 ) (four M5 hexagon head bolts (C)). Detach the ring-fastening plates ( 8. 6 ). Remove the connector of the cable connected to the collimator ( 9. 6 ) by slowly lifting it up. Remove the collimator ( C )). with washers ( 4. Pull out the halogen lamp ( 4 ) from the socket. 5. Insert a new halogen lamp ( 4 ) into the socket. Put a vinyl protection cover over the halogen lamp ( 4 ) during insertion so that you do not touch the lamp directly. 6. Assemble the parts by following the above steps in reverse order. - Make sure that no foreign objects get into the equipment during lamp replacement. - If you directly touch the lamp by mistake during replacement, wipe off the lamp with pure alcohol. - Do not remove the variable limiting device from the X-ray equipment during replacement. 014-236-02E FCR-MB201 Service Manual MC-6 MC-7 4.3 Replacing the collimator tape measure 1. 1 ) (two M3 truss screws (A)). Remove the measure retainer plate ( 2. 2 ). Replace the tape measure ( 3. Assemble the parts by following the above steps in reverse order. Then, make sure 2 ) works smoothly. that the new tape measure ( 4.4 4.5 Replacing the collimator handle 1. See MC4.2 Replacing the collimator to detach the collimator cover. {MC:4.2_Replacing the collimator} 2. 1 ). Pull out the connector CNEB connected to the collimator handle ( 3. 1 ) (four M4 hexagon socket head bolt (A)) Remove the collimator handle ( 4. 1 ). Use the handle fixing plate ( 2 ) as is. Replace the collimator handle ( 5. Similarly, replace the collimator handle on the opposite side. 6. Assemble the parts by following the above steps in reverse order. Then, make sure 1 ) works. that the switch of the new collimator handle ( Replacing the cross plate 1. 1 ). Before replacement, use a pencil to mark the location of the cross plate ( 2. 1 ) (two M4 truss screws A and plain washers). Remove the cross plate ( 3. 1 ) by adjusting to the location marked in step 1. Replace the cross plate ( 4. Assemble the parts by following the above steps in reverse order. Then, make sure 1 ) is fixed at the center of the light field. that the new cross plate ( If not, adjust the plate. 4.6 Replacing the tube head Have two or more persons perform tube-head replacement. 1. 2. See PM1.3 Adjusting the balance of telescopic arm vertical movement to remove the supporting beam cover. {PM:1.3_Adjusting the balance of telescopic arm vertical movement} Move the tube head to a position where you can replace it easily. 3. Adjust the height of the tube head in such a way that the screw hole in the pulley comes into the position shown in the picture, and then attach the M4 hexagon socket H ). head bolt ( 4. I ). Loosen the nut ( 5. J ) and increase tension through the pulley for stability. Loosen the screw ( 6. See MC4.2 Replacing the collimator to remove the collimator. {MC:4.2_Replacing the collimator} 014-236-02E 7. 1 ) so that the X-ray exposure hole faces down, and then Rotate the tube head ( 2 ) in place. firmly secure the angulation lock ( 8. A ) to detach the cable cover ( 3 ). Remove the three M3 truss screws ( FCR-MB201 Service Manual MC-7 MC-8 9. B ) to detach the cover-fastening Remove the two M4 hexagon socket head bolts ( plate ( 4 ). 10. C ) to detach the Remove the M3 Phillips recessed pan head screw with washer ( 5 ). temperature sensor ( 11. D ) to detach the cable holder ( 6 ). Remove the M4 hexagon socket head bolts ( 12. 1 ). 7 ) connected to the tube head ( Remove the connector ( 13. 14. 1 ). Remove the three cables connected to the terminals on the tube head ( 8 ) by loosening it with a 17 mm diameter spanner. Remove the rotation lock ( 15. 10 ). (They are just inserted.) 9 ) and ( Remove the dome plugs ( 16. 11 ) by bending down the nail of the bearing washer Remove the bearing nut ( 11 ). 12 ) and loosening the nut ( ( H 12 ) is part that is very important for safety. Be sure to bend it The bearing washer ( in place when re-assembling the parts. 17. 13 ), disc spring ( 14 ), Pull out the parts in the following order: the thrust ring A ( 16 ). (Make sure that you fix them in the 15 ), and thrust string B ( thrust string A ( correct order when assembling.) 18. E ) to detach the support holders Remove the four M5 hexagon socket head bolts ( 17 ) and ( 18 ). ( E ) are parts that are very important for safety. The M5 hexagon socket head bolts ( Be sure to firmly secure them in place when re-assembling the parts. (Tightening torque 510 N・cm to 696 N・cm) 19. 1 ) by lifting it up. Remove the tube head ( 20. 19 ), To replace the removed tube head with a new one, remove the flange bush ( 21 ), and ball bearing ( 22 ) from the 20 ), head shaft holder ( angle plate ( removed tube head, and then mount them into the new tube head. 21. 19 ) by sliding and pulling it out. The flange bush is just Remove the flange bush ( 1 . inserted in the shaft of the tube head 22. F ) to detach the angle Remove the four M5 Phillips recessed flat head screws ( 20 ). plate ( 23. 21 ) G ) and head shaft holder ( Remove the two M4 hexagon socket head bolts ( 22 ). to dismount the ball bearing ( 014-236-02E I J FCR-MB201 Service Manual MC-8 MC-9 4.7 Removing the drive catch section and its composition 4.7.1 Removing the drive catch section 1. 014-236-02E See MC1 How to remove the covers and remove the side cover, front cover, and top cover. 2. {MC:1._How to remove the covers} Remove the wires on the terminals CNSO1, CNFS1, and CNLP1 connected to the 1 ). drive catch section ( 3. A )). 1 ) (four M8 hexagon socket head bolts ( Detach the drive catch section ( 4. 1 ) (two 2 ) upward from the drive catch section ( Pull out the mechanical section ( B )). M8 hexagon socket head bolts ( FCR-MB201 Service Manual MC-9 MC-10 4.7.2 Removing the parts 4.8 Removing the transport handle section 1. A ) and two M5 hexagon socket 1 ) (two M5 hexagon nuts ( Detach the handle ( B )). Be careful not to drop any of the spring washers, plain washers, head bolts ( 2 ) attached to the bolts and nuts. and spacer ( 2. C )). 3 ) (two M6 hexagon socket head bolts ( Detach the handle support frame ( 3. D ) and the M3 Phillips recessed Remove the two M3 hexagon socket head bolts ( E ) to detach the lamp socket base plate ( 4 ). pan head screw with a washer ( 1 ), and then cut the cable Remove the connector CN8 extending from the handle ( tie binding that cable to the other cables. 4. 4. F ) to Remove the two M3 Phillips recessed pan head screws with washers ( 5 ). detach the photo sensor ( D )). Note that 4 ) (four M3 hexagon socket head bolts ( Remove the switch bar ( 4 ) is removed. 6 ) might fall when the switch bar ( the springs ( 5. 1 ). 5 ) is inside the handle ( The switch ( 5. G ) to Remove the four M4 Phillips recessed pan head screws with washers ( 6 ). detach the solenoid ( 6. 7 ) (M4 Phillips recessed pan head screw with Remove the bushing holder ( E )). washer ( 7. 8 ) that fixes the slide volume (two M4 Phillips recessed Remove the fixing plate ( F )). pan head screws with washers ( 8. G )). 9 ) (two M3 hexagon socket head bolts ( Remove the slide volume ( 9. 11 ) (M4 hexagon 10 ) along with the slide bushing ( Pull out the slide shaft ( H )). socket head bolt ( 1. A ) by using a 1 ), remove the two bolt caps ( To detach the catch cover ( B ) flathead screwdriver, and then remove the two M6 hexagon socket head bolts ( C ). and the two M6 sleeves ( 2. 3 ), remove the 2 ) and X-ray exposure lamp ( To replace the READY lamp ( 1 ), and then pull the lamps upward. catch cover ( 3. 014-236-02E FCR-MB201 Service Manual MC-10 MC-11 10. 10 ), you can remove the spring bearing ( 12 ), After pulling out the slide shaft ( 13 ), and flange bushing ( 14 ). spring ( 4.9 Replacing the tire and motor 1. 014-236-02E See MC1 How to remove the covers and remove the side cover, rear cover, and tire cover. 2. {MC:1._How to remove the covers} See MC4.14 Removing the CR console and remove the cassette box. 3. {MC:4.14_Removing the CR console} Jack the mobile base up about 3 cm. 4. A )). 1 ) (three M8 hexagon socket head bolts ( Remove the tire ( 5. B )). Remove the motor ( 2 ) (four M8 hexagon socket head bolts ( 6. 2 ). Pull out the connector CN of the motor ( 7. 1 ) and the motor ( 2 ). Similarly, replace the tire and the motor Replace the tire ( on the other side. FCR-MB201 Service Manual MC-11 MC-12 8. Assemble the parts by following the above steps in reverse order. Then, make sure that the new tires and motors work. 4.10 1. Replacing the caster section Lift up the caster on one side by placing an object such as a plate under the caster. Plate 2. A ), spring washers, Remove the caster (four M10 hexagon socket head bolts ( and plain washers). 3. 1 ). Replace the caster ( 4. Assemble the parts by following the above steps in reverse order. Then, make sure 1 ) moves smoothly without making noise. that the caster ( 5. Similarly, replace the caster on the other side. The motor setscrews are parts that are very important for safety. Be sure to firmly secure them in place when re-assembling the parts (4-M8 x 30, hexagon socket head bolts, tightening torque from 1803 to 2587 N・cm, thread locking agent #290). The tire setscrews are parts that are very important for safety. Be sure to firmly secure them in place when re-assembling the parts (3-M8 x 20, hexagon socket head bolts, tightening torque from 1803 to 2587 N・cm, thread locking agent #290). Use a jack that satisfies the following specifications: - Minimum height: 10 cm or less - Maximum height: 15 cm or more - Maximum load: 500 kg or more If a jack that does not comply with these specifications is used, there is a risk of the equipment falling over. The caster setscrews are parts that are very important for safety. Be sure to firmly secure them in place when re-assembling the parts (4-M10 x 20, hexagon socket head bolts, tightening torque from 3185 to 4586 N・cm, thread locking agent #290). If a jack that does not comply with the above specifications is used, there is a risk of the equipment falling over. 014-236-02E FCR-MB201 Service Manual MC-12 MC-13 4.11 Replacing the battery When replacing a battery, make sure that the positive (+) red terminal and negative (-) terminal never contact each other. Be careful when removing the battery units because one battery unit weighs approximately 32 kg. Also, be careful about electric shock. 1. Make sure that the keyswitch and power is turned off, and the battery is not being charged. 2. See MC1 How to remove the covers and remove the side covers on both sides. {MC:1._How to remove the covers} 3. 1 ) on the right side. Pull out the CNMAIN connector ( 4. 9 )) attached to the Remove the connector for the temperature sensor (CNTH1 ( 3 ). battery unit ( 5. Remove the wires coming from the outside of the battery units that are connected to 4 ), and then cover the entire 3 and 2 , the terminal base of the battery unit ( ring tongue terminal with a tube to insulate it. 6. 3 ) and unload them from the mobile base (two 2 and Pull out the battery units ( C )). M4 hexagon socket head bolts ( 7. A ) two and 5 ) (two M5 hexagon socket head bolts ( Detach the reinforcement ( B )). M5 hexagon socket head bolts ( 8. 4 ) and unload them from the mobile base (two M4 Pull out the battery units ( C )). hexagon socket head bolts ( 9. Assemble new batteries by following the above steps in reverse order. Then, make sure that the new batteries work. When reinstalling a battery unit, connect the cable correctly and carefully. After reinstalling a battery unit, be sure to check the voltage between terminal 1 and 4 (CNMAIN) is approximately 200VDC. 014-236-02E FCR-MB201 Service Manual MC-13 MC-14 4.12 Replacing electromagnetic brakes This device uses electromagnetic brakes for locking the traveling brake, drive catch, arm vertical movement, and supporting beam rotation. The work diagrams for each section are shown below. Note that the traveling brake, which is integrated into the traveling motor, cannot be replaced separately. 4.12.1 4.12.2 1. 2. Replacing the electromagnetic brake for arm forward and backward movement See MC1 How to remove the covers and remove the telescopic arm cover. {MC:1._How to remove the covers} Move the arm to a position where you can easily remove the electromagnetic brake 1 ) that is located under the telescopic for arm forward and backward movement ( arm. Replacing the electromagnetic brake for arm vertical movement 3. Cut the cable tie binding the connector section of the electromagnetic brake for arm forward and backward movement. 1. See MC1 How to remove the covers and remove the telescopic arm cover. 4. 2. {MC:1._How to remove the covers} Place a stick or board in the rail for the supporting beam vertical movement to prevent the telescopic arm from lowering. 1 ) Detach the electromagnetic brake for arm forward and backward movement ( A )). (three M3 hexagon socket head bolts ( 3. 1 ) (two M4 Phillips recessed pan head screws with Detach the brake holder ( A )). washers ( 4. Turn on the power to the equipment, and then detach the electromagnetic brake for 2 ) by pulling the electromagnetic brake off the rail of the arm vertical movement ( supporting beam while releasing the electromagnetic brake. 2 ) is locked when it is off. The electromagnetic brake for vertical movement ( Therefore, to remove the electromagnetic brake from the rail of the supporting beam, you need to release that electromagnetic brake first. 5. Turn off the power to the equipment, and then pull out the connector (E2) extending 2 ). from the electromagnetic brake for arm vertical movement ( 6. 2 ). Replace the electromagnetic brake for arm vertical movement ( 7. Assemble the parts by following the above steps in reverse order. Then, make sure that the new electromagnetic brake works. Attach the electromagnetic brake so that the cable of the electromagnetic brake is not pinched by the telescopic arm cover. If you do not do this, the cable might be cut. 014-236-02E A ). If you remove screws other than ( A ) Do not remove any screws other than ( and detach the electromagnetic brake for arm forward and backward movement 1 ), the tube head might fall together with the telescopic arm. ( 5. 1 ). Replace the electromagnetic brake for arm forward and backward movement ( 6. Assemble the parts by following the above steps in reverse order. Then, make sure that the new electromagnetic brake works. FCR-MB201 Service Manual MC-14 MC-15 4.12.3 1. 2. 3. Replacing the electromagnetic brake for supporting beam rotation See MC1 How to remove the covers and detach the right side cover from the 2 ) for the transport handle angle in order to remove the connector CNCMG1 ( 1 ). electromagnetic brake for supporting beam rotation ( {MC:1._How to remove the covers} 2 ) near the terminals at the battery section. Detach the connector CNCMG1 ( See MC4.10 Replacing the caster section and put an object such as a board under the front wheel caster so that you can easily do the work at the lower part of the supporting beam. {MC:4.10_Replacing the caster section} 4. A ) to detach the Remove the three M6 x 35 hexagon socket head bolts ( 1 ). electromagnetic brake for supporting beam rotation ( 5. 1 ). Replace the electromagnetic brake for supporting beam rotation ( 6. Assemble the parts by following the above steps in reverse order. Then, make sure that the new electromagnetic brake works. 014-236-02E 4.13 1. 2. 3. 4. 5. 6. Replacing the photo sensors of the bumper section See MC1 How to remove the covers and detach the side cover, front cover, supporting beam hold cover, bumper, and bumper cover. {MC:1._How to remove the covers} 1 ) (two M3 Phillips recessed pan head screws with Detach the photo sensor ( A )). washers ( 1 ). 2 ) connected to the photo sensor ( Pull out the connector ( Replace the photo sensor. Similarly, replace the photo sensor on the other side. Assemble the parts by following the above steps in reverse order. Then, make sure that the new photo sensors work. FCR-MB201 Service Manual MC-15 MC-16 4.14 1. 2. 3. 4. 5. 6. 7. 8. 014-236-02E Removing the CR console See MC1 How to remove the covers and detach the rear cover. {MC:1._How to remove the covers} Remove the screws inside the cassette box (M4 flat head screws, setup washers, and caps). Lift up the cassette box to detach it from the axis. Slide the cassette box to the outside to detach it. Detach the PC-fastening plate (two M4 Phillips recessed pan head screws with washers A )). ( Remove the cables connected to the CR console. Remove the CR console and replace with a new CR console. Assemble the parts by following the above steps in reverse order. Then, make sure that the new CR console works. 4.15 Replacing the operation panel 1. See MC1 How to remove the covers, and remove the side cover and top cover. 2. 1 ) (Three M4 Phillips recessed Remove the fixing plate of the operation panel ( pan head screws with washers (A)). 3. {MC:1._How to remove the covers} 2 ). Pull out the connector CN1 connected to the board of the operation panel ( 4. 2 ) (Four M3 nuts B/spring washers/ Remove the board of the operation panel ( plain washers). 5. Assemble the parts by following the above steps in reverse order. Then, make sure that the operation panel works. FCR-MB201 Service Manual MC-16 MC-17 4.16 1. Replacing the RU operation panel See MC1 How to remove the covers, and remove the side cover and top cover. {MC:1._How to remove the covers} 2. 1 ) (Two M4 Phillips recessed pan head screws Remove the RU operation panel ( with washers (A)). 3. 1 ). Pull out the connector connected to RU operation panel ( 4. Assemble the parts by following the above steps in reverse order. Then, make sure that the RU operation panel works. 014-236-02E FCR-MB201 Service Manual MC-17 MC-18 4.17 Replacing the stand section To replace the stand or to remove the tube head, at least two people are required to ensure safety. 1. See MC1 How to remove the covers, and remove the side cover, top cover, front cover, bumper, bumper cover, side cover support column, support column under the cover, and the telescopic covers (right and left). {MC:1._How to remove the covers} 2. 1 ). Pull out the connector CNBMP (1 and 2) of the bumper unit ( 3. 1 ) (Four M4 flathead screws (A)). Remove the bumper unit ( 4. See MC4.6 Replacing the tube head and remove the tube head with the collimators attached. 5. {MC:4.6_Replacing the tube head} Unscrew the M6 slotted set screw (B) which fix the arm and the support bracket 2 ) and pull out the spring pin (C). ( 6. 2 ). Unlock the angulation lock, and remove the support bracket ( 7. 3 ) (Seven M8 hexagon socket head bolt (D)). Replace the stand section ( 8. Assemble the parts by following the above steps in reverse order. Fabricate a φ6 hole for the spring pin. 9. See PM1.3 Adjusting the balance of telescopic arm vertical movement, and adjust the balance. 10. 11. {PM:1.3_Adjusting the balance of telescopic arm vertical movement} See PM1.4 Adjusting the control force for rotation and angulation and adjust the control force. {PM:1.4_Adjusting the control force for rotation and angulation} Make sure that the stand section works. M8 hexagon socket head bolt C is very important part for safety. Be sure to firmly secure them in place when re-assembling the parts. (Tightening torque 1803 to 2587 N・cm, thread locking agent #290) 4.18 This device uses three types of boards of the control unit (CPU, MBDRV, and PWR). See the following replacement procedures. 4.18.1 1. Replacing the CPU board See MC1 How to remove the covers, and remove the side cover, top cover, and front cover. {MC:1._How to remove the covers} 2. 1 ) (Three M5 truss screws (A), Five M5 hexagon socket Remove the side plate ( head bolt (B)). 3. 2 ). Pull out all the connectors of the CPU board ( 4. 2 ) (Two M3 Phillips recessed pan head screws with Remove the CPU board ( washers (C)). 5. Assemble the parts by following the above steps in reverse order. 6. See MC5 Adjusting the Circuits, and adjust the X-ray performance and neutral position of handle. 7. 014-236-02E Replacing the boards (control unit) {MC:5._Adjusting the Circuits} Make sure that the equipment works. FCR-MB201 Service Manual MC-18 MC-19 4.18.2 1. Replacing the MBDRV board See MC1 How to remove the covers, and remove the side cover, top cover, and front cover. 4.18.3 1. {MC:1._How to remove the covers} 2. 1 ) (Three M5 truss screws A, Five M5 hexagon socket Remove the side plate ( head bolt (B)). 3. See MC1 How to remove the covers, and discharge the capacitor. 4. {MC:1._How to remove the covers} Pull out all the connectors of the MBDRV board (3). 5. 3 ) (Six M3 Phillips recessed pan head screws with Remove the MBDRV board ( washers (D)). 6. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works. However, before inserting the connectors, see MC1 How to remove the covers, and discharge the capacitor. 2. Replacing the PWR board See MC1 How to remove the covers, and remove the side cover, top cover, and front cover. {MC:1._How to remove the covers} Pull out the connector CNFN2 of the fan. 3. 1 ) (Three M5 truss screws (A), Five M5 hexagon socket Remove the side plate ( head bolt (B)). 4. 2 ). Pull out all the connectors of the PWR board ( 5. 2 ) (Four M3 Phillips recessed pan head screws with Remove the PWR board ( washers (C)). 6. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works. {MC:1._How to remove the covers} Before pulling out and inserting the connectors, make sure to discharge the capacitor. The parts might damage. 014-236-02E FCR-MB201 Service Manual MC-19 MC-20 4.19 Replacing the cord reel 1. See MC1 How to remove the covers, and remove the side cover, top cover, and front cover. {MC:1._How to remove the covers} Pull out the connector CNFN2 of the fan. 1 ) (Three M5 truss screws (A), Five M5 hexagon socket Remove the side plate ( head bolt (B)). 2 ) (Two M5 Phillips recessed pan head screws with Remove the cord reel ( washers (C)). 2 ). Remove the wire of the cord reel ( 3 ) attached to the front cover (Two M4 hexagon socket Remove the cord clip ( head bolt (D)). Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works. 2. 3. 4. 5. 6. 7. The replacement must be performed with the reel being locked so that the cord does not be reeled off automatically. If the cord is spooled all the way, it might not be reeled. 014-236-02E FCR-MB201 Service Manual MC-20 MC-21 4.20 1. Replacing the IGBT See MC1 How to remove the covers, and remove the side cover, top cover, and front cover. 2. {MC:1._How to remove the covers} Remove the shield plate (Eight M3 Phillips recessed pan head screws with washers (A)). 3. See MC1 How to remove the covers, and discharge the capacitor. 4. {MC:1._How to remove the covers} 2 ) (Ten M6 upset screw (B)). Remove the busbar plate ( 5. See MC1 How to remove the covers", and discharge the capacitor. 6. {MC:1._How to remove the covers} 3 ). Pull out the faston terminal of the IGBT ( 7. 3 ) (Four M4 Phillips recessed pan head screws with washers Remove the IGBT ( (C)). 8. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works. However, before inserting the faston terminal, see MC1 How to remove the covers, and discharge the capacitor. 9. {MC:1._How to remove the covers} Replace the other IGBT with the same steps. Before pulling out and inserting the connectors, make sure to discharge the capacitor. The parts might damage. Be sure to discharge before replacement. Electric shock might occur. 014-236-02E FCR-MB201 Service Manual MC-21 MC-22 4.21 1. 2. Replacing the capacitor See MC1 How to remove the covers, and remove the side cover, top cover, and front cover. {MC:1._How to remove the covers} See MC4.20 Replacing the IGBT, and remove until the faston terminal of each IGBT. {MC:4.20_Replacing the IGBT} 3. 1 ) (Two M4 Phillips recessed pan head screws Remove the power unit assembly ( with washers (A)). 4. 2 ) (M5 Phillips recessed pan head screws with Remove the IGBT assembly ( washers (C), M5 hexagon socket head bolt (C)). 5. 2 ), and pull out the cable Remove the connection cable for IGBT assembly ( toward. 6. 3 ) (Two M4 Phillips recessed pan head screws with Remove the capacitor ( washers (D)). 7. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works. However, before inserting the faston terminal, see MC1 How to remove the covers, and discharge the capacitor. {MC:1._How to remove the covers} Before pulling out and inserting the connectors, make sure to discharge the capacitor. The parts might damage. Be sure to discharge before replacement. Electric shock might occur. Capacitor has a polar character. Make sure that the capacitor is installed properly. 014-236-02E FCR-MB201 Service Manual MC-22 MC-23 4.22 Replacing LAN connector 1. See MC1 How to remove the covers, and remove the side cover, and top cover. 2. {MC:1._How to remove the covers} See MC4.14 Removing the CR console, and remove the cassette box. 3. {MC:4.14_Removing the CR console} Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with washers (A)). 4.23 Replacing the USB connector 1. See MC1 How to remove the covers, and remove the side cover, and top cover. 2. {MC:1._How to remove the covers} See MC4.14 Removing the CR console, and remove the cassette box. 3. {MC:4.14_Removing the CR console} Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with washers (A)). 4. 2 ) (Four M3 hexagon socket head bolt (B), Remove the switch case assembly ( Two M4 truss screws (C)). 4. 2 ) (Four M3 hexagon socket head bolt (B), Remove the switch case assembly ( Two M4 truss screws (C)). 5. 2 ) towards while paying attention to the cable. Pull out the switch case assembly ( 5. 2 ) towards while paying attention to the cable. Pull out the switch case assembly ( 6. 4 ). 3 ) and the LAN connector ( Pull out the LAN cable, and remove bezel ( 6. Pull out the USB cable which is connected to the PC and to be replaced. 7. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works. 7. 3 ) (Two M2.6 cross recessed pan head screws). Remove the USB cable ( 8. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works. 014-236-02E FCR-MB201 Service Manual MC-23 MC-24 4.24 1. Replacing the keyswitch See MC1 How to remove the covers, and remove the side cover. 4.25 1. See MC1 How to remove the covers, and remove the side cover. 2. {MC:1._How to remove the covers} See MC4.14 Removing the CR console, and remove the cassette box. {MC:1._How to remove the covers} Be sure to disconnect the CNMAIN connector because 200VDC is applied to the cable connection terminal of key-switch while the CNMAIN connector is connected. Replacing the emergency travel release switch 3. {MC:4.14_Removing the CR console} Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with washers (A)). 2. See MC4.14 Removing the CR console, and remove the cassette box. 3. {MC:4.14_Removing the CR console} Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with washers (A)). 4. 2 ) (Four M3 hexagon socket head bolt (B), Remove the switch case assembly ( Two M4 truss screws (C)). 4. 2 ) (Four M3 hexagon socket head bolt (B), Remove the switch case assembly ( 5. 2 ) towards while paying attention to the cable. Pull out the switch case assembly ( 6. 3 ). Remove the contact unit of the emergency travel release switch ( 5. 2 ) towards while paying attention to the cable. Pull out the switch case assembly ( 7. 3 ). Remove the emergency travel release switch ( 6. 3 ). Remove the keyswitch ( 8. 7. Unscrew the screws of the wire of the keyswitch (Four screws). 3 ) (Four Unscrew the screws of the wire of the emergency travel release switch ( screws). 8. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works. 9. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works. 014-236-02E Two M4 truss screws (C)). FCR-MB201 Service Manual MC-24 MC-25 4.26 Replacing the emergency stop switch 1. See MC1 How to remove the covers, and remove the side cover. 2. {MC:1._How to remove the covers} See MC4.14 Removing the CR Console, and remove the cassette box. 4.27 1. Replacing the DC power unit See MC1 How to remove the covers, and remove the side cover, top cover, and front cover. {MC:1._How to remove the covers} 2. 3. {MC:4.14_Removing the CR console} Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with washers (A)). 1 ) (Two M4 Phillips recessed pan head Remove the DC power unit assembly ( screws with washers (A)). 3. Remove the cable connected to the DC power unit ( 4. 2 ) (Four M3 hexagon socket head bolt (A)). Remove the switch case assembly ( 4. 5. 2 ) towards while paying attention to the cable. Pull out the switch case assembly ( Remove the DC power unit (Four M4 Phillips recessed pan head screws with washers). 6. 3 ). Remove the contact unit of the emergency stop switch ( 5. 7. 3 ). Remove the emergency stop switch ( Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works. 8. 3 ) (Two screws). Unscrew the screws of the wire of the emergency stop switch ( 9. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works. 014-236-02E FCR-MB201 Service Manual 1 ). MC-25 MC-26 4.28 1. 2. Replacing the inverter See MC1 How to remove the covers, and remove the side cover, top cover, and front cover. {MC:1._How to remove the covers} See MC4.20 Replacing the IGBT, and remove the parts until the shield plate. {MC:4.20_Replacing the IGBT} 4.29 1. Replacing the power unit See MC1 How to remove the covers, and remove the side cover, top cover, and front cover. {MC:1._How to remove the covers} 2. 1 ) (Two M4 Phillips recessed pan head screws Remove the power unit assembly ( with washers (A)). 3. 1 ) (Two M4 Phillips recessed pan head screws Remove the inverter assembly ( with washers (A)). 3. Remove the cable connected to a power source. 4. Replace the power unit. 4. 1 ). Remove the cable connected to the inverter ( 5. 5. Remove the inverter ( washers (A)). Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works. 6. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works. Make sure that the switch of the inverter is turned to ON. 014-236-02E 1 ) (Two M5 Phillips recessed pan head screws with FCR-MB201 Service Manual MC-26 MC-27 4.30 Layout of components Figure 6-1 Layout of components 014-236-02E FCR-MB201 Service Manual MC-27 5. Adjusting the Circuits This chapter explains how to adjust the circuits. Before adjusting the board, be sure to turn off the inverter. NOTICE Before adjusting the tube current, be sure to adjust with fully charged battery (more than four battery indicator lumps displayed). 5.1 Preparation for tube voltage and tube current adjustment 5.1.1 Setting up the Unfors Xi (tube voltage measuring) MC-28 5.1.3 Setting up the oscilloscope (tube voltage waveform and exposure time) To measure the waveform, connect the oscilloscope probe as follows: - KV+ to KV+G (GND) (positive side kV) for the YG6005 (CPU) board on the CH1 side - KV- to KV-G (GND) (negative side kV) for the YG6005 (CPU) board on the CH2 side - Voltage 1DIV = 0.5 V; sampling = 1 ms; trigger = 0.5 V as a leading-edge voltage A leading-edge waveform is output to the CH1 side, and a trailing-edge waveform is output to the CH2 side. Set up the SID of the sensor approximately 50 cm and place the lead plate on the rear side of the sensor. Adjust the sensor field to the center of the irradiation field and set up the long axis of sensor horizontally to the anode/cathode axis of tube head. 5.1.4 1. Setting up the CPU board Set the following Dipswitch to ON DSW 1-1 (It can be entered to the maintenance mode by pressing the “menu” button), DSW 1-4 (CR link OFF), DSW 1-7 (It can be used aging mode) Figure 3-1 Setting up Unfors Xi 5.1.2 Setting up the mAs meter (mAs measurement) 1. Remove the CNMA from the YG6005 (CPU) board. Refer to the figure of next page. 2. Connect the mAs meter as follows: - Set CNMA-1 on the YG6005 (CPU) board to the positive (+) side - Set CNMA-2 on the YG6005 (CPU) board to the negative (-) side 3. 014-236-02E Set up the trigger of mAs meter to 5 mA (set up to the lower limit if cannot set up to 5 mA). FCR-MB201 Service Manual MC-28 MC-29 5.1.5 Preparation setup of PC for adjustment 1. See MU1 PC maintenance, start the PC for adjustment. 2. {MU:1._PC maintenance} Connects the RS232C cable (D-sub 9pin female - female reverse type) to the YG6005 (CPU) board and the PC for adjustment. 3. Start the CPU maintenance software. 4. For "Port select", select the same port number as 232C setting of the PC. 5. Select the language. 5.2 Ratings and range of adjustment The following table shows the ORD settings (6.3 mAs or more for 80 kV or less, and all of mAs values for 61 kV or more). Tube voltage setting Tube voltage allowable range (± 10%) Rated tube current Tube current allowable range (± 20%) mAs setting for tube current adjustment (reference tube current-time product) 40 50 60 70 80 100 130 36 to 44 45 to 55 54 to 66 63 to 77 72 to 88 90 to 110 117 to 143 200 200 200 175 170 150 120 160 to 240 160 to 240 160 to 240 140 to 210 136 to 204 120 to 180 96 to 144 20 16 16 16 16 12 8 The following table shows the INST settings (5 mAs or less for 80 kV or less). Figure 3-2 CPU maintenance software 6. Click [Setting]. 7. Select "Load" → "CPUtoPC" and read the data from CPU board. Tube voltage setting Tube voltage allowable range (± 10 kV) Rated tube current Tube current allowable range (± 20%) mAs setting for tube current adjustment 40 50 60 70 80 36 to 44 45 to 55 54 to 66 63 to 77 72 to 88 250 250 250 300 400 200 to 300 200 to 300 200 to 300 240 to 360 320 to 480 5 5 5 5 5 mAs adjustment range Setting mAs Range 0.5 0.54 to 0.58 0.63 0.65 to 0.72 0.8 0.83 to 0.90 1.0 to 320 ± 20% Figure 3-3 Setting window 014-236-02E FCR-MB201 Service Manual MC-29 MC-30 5.3 Tube voltage and mAs adjustment 1. 10. If measured kV value is high -> lower the input AD value Set the Unfors Xi (tube voltage measuring) settings to the values listed in the following table. R/F kVp delay Trig level Trig delay Calc delay If measured kV value is low -> raise the input AD value Repeat the adjustment of this step up to the range from 38.5 to 40.5 kV high 10ms low 0 0.5 2. Select the "kV Adjustment" tag of the CPU maintenance software. 3. Start the equipment. 4. Set the exposure settings to 40 kV and 8.0 mAs. 5. Perform X-ray irradiation, and then check that the peak value is approximately 1 V. Input the adjustment value into DOWN/AD in the "kV Curve". Figure 3-5 Adjustment of40 kV 11. Perform X-ray irradiation with 80 kV / 8.0 mAs. 12. Perform adjustment of 80 kV and 8 mAs. And also perform rough adjustment of mA (aim value: 160mA) at 80 kV. Adjustment of 80 kV: Input “80” into UP/kV column and input the adjustment value into UP/AD column in the “kV curve”. Repeat the adjustment of 80 kV up to the range from 78 kV to 82 kV. Adjustment of 8 mAs: Input “80” (ten times of mAs value) into UP/mAs column and input the adjustment value into UP/AD column in the “~8mAs Curve”. Repeat the adjustment of 8 mAs up to the range from 7.9 mAs to 8.1 mAs. Figure 3-4 Tube voltage waveform (40 kV / 8 mAs) 6. Check that the time required for the voltage to reach its peak value is less than 3 ms. 7. Check that there is no overshoot. 8. Check that the waveform is normal. 9. Input "40" into DOWN/kV in the "kV Curve". Figure 3-6 Adjustment of 8 mAs 014-236-02E FCR-MB201 Service Manual MC-30 MC-31 Rough adjustment of mA at 80 kV: 16. Input “160” into ORD 80kV/mA column and input the adjustment value into ORD 80kV/F-S column in the “mA Adjustment”. Repeat the adjustment up to the range from 157 mA to 163 mA. Perform X-ray irradiation with 80 kV / 160 mAs and perform the adjustment of 160 mAs. Input “1600” (ten times of mAs value) into UP/mAs column and input the adjustment value into UP/AD column in the “10mAs~ Curve”. Repeat the adjustment of 160 mAs up to the range from 159 mAs to 161 mAs. 17. Perform X-ray irradiation with 120 kV / 2 mAs and perform the adjustment of high kV. If the measured value of 120 kV is out of range from 116 kV to 124 kV, perform the adjustment by input of the adjustment value into “130kV / Steady” column in the “ORD kV Correct” of “kV Adjustment” tab. Figure 3-7 Adjustment of mA at 80kV (ORD 80kV / F-S) 13. Copy the adjusted value of ORD 80kV / F-S into ORD 100kV / F-S column. 14. Perform X-ray irradiation with 81 kV / 2 mAs and perform the adjustment of 2 mAs. Figure3-8 Adjustment of high kV Input “20” (ten times of mAs value) into DOWN/mAs column and input the adjustment value into DOWN/AD column in the “~8mAs Curve”. Repeat the adjustment of 2 mAs up to the range from 1.9 mAs to 2.1 mAs. 15. Perform X-ray irradiation with 80 kV / 40 mAs and perform the adjustment of 40 mAs. Input “400” (ten times of mAs value) into DOWN/mAs column and input the adjustment value into DOWN/AD column in the “10mAs~ Curve”. Repeat the adjustment of 40 mAs up to the range from 39.5 mAs to 40.5 mAs. 014-236-02E FCR-MB201 Service Manual MC-31 MC-32 5.4 Tube current adjustment 5.4.1 5.4.2 Adjustment specification As the following procedures, adjust the tube current to the range indicated on the table. Table 3-7 Adjustment specification of tube current (Normal exposure) Tube voltage Tube current (specification) Adjustment range Small focal spot range Large focal spot range 40 kV 200 mA 170 to 210 mA 6.3 to 200 mAs 250 to 320 mAs 50 kV 200 mA 170 to 210 mA 6.3 to 200 mAs 250 to 320 mAs 60 kV 200 mA 170 to 210 mA 6.3 to 200 mAs 250 to 320 mAs 70 kV 175 mA 145 to 185 mA 6.3 to 160 mAs 200 mAs 80 kV 170 mA 140 to 180 mA 6.3 to 160 mAs 200 mAs 100 kV 150 mA 125 to 155 mA 6.3 to 120 mAs 160 to 200 mAs 130 kV 120 mA 100 to 120 mA 6.3 to 80 mAs 100 to 200 mAs Automatic adjustment Change the value in the "mA" column on the "mAs Adjustment" to the value indicated on the figure. The system adjusts the values automatically by clicking the [Auto mA Adj.] button. The system performs X-ray irradiation at one or two-minute intervals so prepare in advanced for the exposure. A buzzer sounds continuously every seconds during an adjustment, and a buzzer stops when an entire adjustment is completed (for one to two hours). Table 3-8 Adjustment specification of tube current (Instant exposure) Tube voltage Tube current (specification) Adjustment range Small focal spot range Large focal spot range 40 kV 250 mA 210 to 270 mA None 0.50 to 5.0 mAs 50 kV 250 mA 210 to 270 mA None 0.50 to 5.0 mAs 60 kV 250 mA 210 to 270 mA None 0.50 to 5.0 mAs 70 kV 300 mA 250 to 320 mA None 0.50 to 5.0 mAs To adjust only the particular point, input the adjustment values in "F-S" (for small focal spot) and "F-L" (for large focal spot) on "mAs Adjustment". Adjust the values in each point according to the conditions in the following tables. 80 kV 400 mA 340 to 410 mA None 0.50 to 5.0 mAs Table 3-10 mAs setting (Normal exposure) Figure 3-9 Setting window 5.4.3 Manual tube current adjustment Tube voltage 40 kV 50 kV 60 kV 70 kV 80 kV 100 kV 130 kV Small focal spot adjustment 20 mAs 16 mAs 16 mAs 16 mAs 16 mAs 12 mAs 8.0 mAs Large focal spot adjustment 250 mAs 250 mAs 250 mAs 200 mAs 200 mAs 160 mAs 100 mAs Table 3-11 mAs setting (Instant exposure) Tube voltage 40 kV 50 kV 60 kV 70 kV 80 kV 014-236-02E Large focal spot adjustment 5m As 5m As 5m As 5m As 5m As FCR-MB201 Service Manual MC-32 MC-33 5.5 1. Tube overvoltage adjustment 5.7 Neutral position of handle adjustment Input the adjustment values in "E36 (kV Over)" column on "kV Adjustment" by following the procedures below. 5.7.1 When performing the PC maintenance 1. Start the PC for adjustment. 2. See MU1 PC maintenance and start the PC maintenance software “CPU.exe”. Also, connect the PC for adjustment and CPU board with RS232C cable (D-sub 9pin female - female reverse type). Figure 3-10 Tube over voltage adjustment 2. 3. 4. Adjust the value not to display E36 (or A63) when exposed by 118kV / 1mAs and to display E36 (or A63) when exposed by 120kV / 1mAs, and write down the adjustment value. 3. {MU:1._PC maintenance} Start the equipment and read the data from "Load" - "CPUtoPC" on the "Setting" window. Adjust the value not to display E36 (or A63) when exposed by 128kV / 1mAs and to display E36 (or A63) when exposed by 130kV / 1mAs. 4. Position the handle to the neutral position. 5. Press the OFFSET button on the "Travel Adjustment" in the "Etc." tab. By pressing the button, the current measuring value will be input to the column Input the value that added a difference value between step3 and step2 to the step3 value as final adjustment value of E36. For example, if the value is 2600 in 120kV and 2800 in 130kV, the equation will be 2800 + (2800 - 2600) = 3000. 5.6 Adjustment end processings This is the end of the X-ray adjustment. Reset the settings to the previous condition which has been performed in "3.1 Preparation for tube voltage and tube current adjustment". Figure 3-11 Neutral position of handle adjustment 6. After transferring the data from the menu - "Send" - "All" to the equipment, save the data by pressing [Data WR] button. 5.7.2 When performing the maintenance mode of operation panel 1. Turn ON the power of the equipment. 2. Position the handle to the neutral position. 3. See MU2 Maintenance mode and perform the maintenance mode. 4. {MU:2._Maintenance mode} Go to maintenance table 7. 5. 014-236-02E Press the memory write key while pressing the kV decrease key and the kV increase key at the same time. The value of address 0 and 1 will be updated with the current value. FCR-MB201 Service Manual MC-33 MC-34 5.8 Battery-related adjustment 8. Disconnect the power cord plug. 9. Reconnect the CNBT connector and reconnect power cord plug. See MU1 PC maintenance and start the PC maintenance software “PWR.exe”. Also, connect the PC for adjustment and PWR board with RS232C cable (D-sub 9pin female - female reverse type). 10. 2. {MU:1._PC maintenance} Start the equipment and read the data from "Load" - "CPUtoPC" on the "Setting" window. Press the UP button on the "Battery Voltage" in the "Battery" tab. And then, the current measuring value is input into the "AD value" column. Input the value ten times larger than the battery voltage of when pressing UP button into the "Voltage [V]" column (For example, input 1995 if the voltage is 199.5V). 11. After transferring the data to the equipment from the menu - [Send] - [All], save the data by pressing [Data WR] button. 3. Turn OFF the power of the equipment. 12. Make sure that the measuring value is read properly in "Monitor I/O" window. 4. Turn ON the DIP switch DSW 1-1, 1-2, and 1-5 of the YJ4035 (PWR) board. 13. Turn OFF the power of the equipment. 5. Remove the connector CNBT of the YJ4035 (PWR) board connect the CNBT-5 pin and test pin 5V on the YJ4035 (PWR) board by using clip etc. 14. Turn OFF the DIP switch DSW 1-1, 1-2, and 1-5 of the YJ4035 (PWR) board. 6. Connect the power cord plug. 7. Press the DOWN button on the "Battery Voltage" in the "Battery" tab. And then, the current measuring value is input into the "AD value" column. Input "50" into the "Voltage [V]" column. 1. Figure 3-12 Battery voltage adjustment 014-236-02E FCR-MB201 Service Manual MC-34 MC-35 BLANK PAGE 014-236-02E FCR-MB201 Service Manual MC-35 Control Sheet Issue date Revision number 03.09.2011 02 Reason Revision (FM5656) FCR-MB201 Service Manual Maintenance Utility (MU) 014-236-02E FCR-MB201 Service Manual Pages affected All pages 1. MU-1 PC maintenance 1.2 PC maintenance is the application software for performing upgrade of programs and adjustment on each board (CPU board, PWR board, and IF board). There are three kind of software (CPU.exe, PWR.exe, H8_IF.exe) for each board. 1.1 Main window The following window appears when PC maintenance software is started. Connection Connect the PC installed PC maintenance software as a following figure. Equipment PC CN232 D-sub9 pin COM port Crossing cable (female / female) 各種プリント基板 Each type of print pin) circuit board The connecting point of the connector for each print board is shown in the following table. Name of board Connecting point of the connector CPU board PWR board RS232_1 DSUB5 IF board DSUB4 014-236-02E Remarks Normally the communication cable with Console is connected. FCR-MB201 Service Manual MU-1 MU-2 1.3 Setting window menu The window as a following is displayed by pressing [Setting] button on the main window (the following figure is the window for CPU.exe.) 1.4 Setting window (for CPU.exe) In the PC maintenance software for CPU board, the window of the following figure displays by pressing [Setting] button on the main window. Page (1): kV Adjustment tab (1): Select menu Load-CPUtoPC: Read out the adjustment data to be saved on the equipment to the PC. Load-FDtoPC: Read out the adjustment data to be saved on the FD etc. to the PC. Load-PagetoPC: Only read out the data for the selected page to the PC. Save-PCtoFD: Save the adjustment data etc. on the PC to the FD (HD). Send-Page: Only transfer/save the data for the selected page to the equipment. Send-All: Transfer/Save all the adjustment data to the equipment. (2): Data WR (write data button) Writes the data transferred by Sned menu to EEPROM. Note: The data would not be saved by only Send menu. (3): Error Clear (Error cancellation button) Cancels the error occurred. An error may reoccur immediately after the cancellation depends on the error occurred. (4): Page switch tab Switches the setup page. 014-236-02E (1): kV Curve Adjust the output value of tube voltage. (linearly-interpolate between UP and DOWN point) (2): ORD kV Correct, (3): 32kW kV Correct, (4): 15kW kV Correct Steady: The output is corrected when it does not line up with the linear interpolation. Set up by 0.1%. Rising: Set up the load factor when starting to perform X-ray irradiation. Set up by 0.1%. (5): E36 (kV Over) Set the level of E36 (tube over voltage error) detection. (6): kV PWM Fre. Set up the frequency of tube voltage inverter. Fix the value as 960 (approximately 20 kHz). FCR-MB201 Service Manual MU-2 MU-3 Page (2): mA Adjustment tab Page (3): mAs Adjustment tab (1): mA Curve mA Curve is not used in this version. (1): ~8mAs Curve Adjust the output value of 8mAs or less. (linearly-interpolate between UP and DOWN point) (2): mA Adjustment Set up the adjustment of filament (large/small focal spot) heating for ORD/32 kW/15 kW and tube current of each tube voltage. (3): mA PWM Fre. Set up the frequency of heating inverter. Fix the value as 960 (approximately 20 kHz). (4): Pre. Heat Set up the preliminary heating (large/small focal spot). Fix the value as 600. (2): 10mAs~ Curve Adjust the output value of 10 mAs or more. (linearly-interpolate between UP and DOWN point) (3): mAs Adjustment The output is corrected when it does not line up with the linear interpolation. Set up by 0.1%. (5): Auto mA Adj. When this button is pressed with the DSW1-1and 1-7 on the CPU board ON, mA Adjustment (2) will be adjusted automatically. Make sure that the adjustment of "Page (1): kV Adjustment tab" and "Page (3): mAs Adjustment" beforehand. During the auto adjustment, the system performs X-ray irradiation at one to two-minute intervals so protect from the exposure. Also, start with the state that more than four lights of battery indicator is lighted. 014-236-02E FCR-MB201 Service Manual MU-3 MU-4 Page (4): Battery Indicator Adjustment tab Page (5): Aging Condition tab (1): Indicator Display Adjust the threshold value of battery indicator. Input the remaining battery level by 0.5%. (1): Step Condition Set up the aging condition. (Up to 20 steps) kV: Tube voltage setting.mAs: mAs setting. Entry in mAs Step number. Check the Steps supported in "(3): mAs Adjustment" of "Page (3): mAs Adjustment tab". 0.50mAs -> 0, 0.63mAs -> 1, ….., 320mAs -> 28. Times: Number of repeating exposure in each Step. Interval: Exposure interval. By second. Minimum is 60. Also, set up the value as 180 when performing an exposure over 50 mAs. (2): Start (Aging start button) Start the aging from step 1. Also, the aging can be stopped during an aging operation. (3): Continuation (Aging restart button) When the aging process is stopped, it will continue the process at the point where the process is stopped. Indicator3 (on a light) threshold (Default value) 185 Indicator3 (on and off) 160 Indicator2 (on a light) 145 Indicator2 (on and off) 130 Indicator1 (on a light) 115 Indicator1 (on and off) 100 EMPTY2 (on a light) 80 EMPTY2 (on and off) 60 EMPTY1 (on a light) 40 EMPTY1 (on and off) 20 Item Battery indicator display : ON, 014-236-02E : Blink, : Off FCR-MB201 Service Manual MU-4 MU-5 Page (6):Etc. tab 1.5 Setting window (for PWR.exe) In the PC maintenance software for PWR board, press the Setting button on the main window, and the following screen is displayed. Page (1): Battery tab (1): SID Cal. Correct Adjust the output value of ultrasound distance meter. (linearly-interpolate between UP and DOWN point by cm) Also, select the content to be displayed. 1. Not Display : the ultrasound distance is not displayed. 2. cm Display : the mAs indicator of the collimator panel is displayed in cm. 3. inch Display : the kV indicator of the collimator panel is displayed in cm, and the mAs indicator of the collimator panel is displayed in inch. (2): Travel Adjustment Set the OFFSET (Non-operating position) settings of the left/right handle Set the travel sensitivity from 0 to 3. This is for settings in Table 3 on User maintenance. (3): User Maint. Set the data for User maintenance. Auto Pwe-off TIME: Set the time for automatic power-off. This is for settings in Table 2 on User maintenance. Buzzer: Set the tone and volume for each buzzer/alarm. Volume is for settings in Table 4 on User maintenance. X-Ray: If Prohibit is selected, the X-ray is not output. Use this at an exhibition. SLEEP Mode: If Prohibit is selected, the SLEEP mode is disabled. Password is displayed. 1: kV-, 2: kV+, 3: mAs-, and 4: mAs+ are for the password. 014-236-02E (1): Battery Voltage Adjust the detected value of the battery voltage. (linearly-interpolate between UP and DOWN point) UP/DOWN: the button for reading the detected value (Input the current read data into the AD value) (2): Battery Current Adjust the detected value of the battery current. (linearly-interpolate between UP and DOWN point) UP/DOWN: the button for reading the detected value (Input the current read data into the AD value) (3): Battery Voltage/Remain Conversion Table The table data to calculate the remained amount from the battery voltage. Do not change if there is no specific instruction. FCR-MB201 Service Manual MU-5 MU-6 Page (2): Power Surce tab Page (3): Temperature tab (1): Power Source Voltage Adjust the voltage of the commercial power supply. (linearly-interpolate between UP and DOWN point) (2): Power Source Current Adjust the current of the commercial power supply. (linearly-interpolate between UP and DOWN point) UP/DOWN: the button for reading the detected value (Input the current read data into the AD value) (3): Voltage of Charge Chopper Adjust the detected value of the voltage of charge chopper. (linearly-interpolate between UP and DOWN point) (4): Battery Remain Not available in the current version. . (1): Around Battery 014-236-02E Adjust the detected value of the temperature thermistor around the battery. (linearlyinterpolate between UP and DOWN point) (2): Conversion into Temperature The table for converting the thermistor output (voltage) into temperature. FCR-MB201 Service Manual MU-6 MU-7 Page (4): Etc. tab 1.6 Monitor I/O Window (for CPU.exe) In the PC maintenance software for CPU board, press the Monitor I/O button on the main window, and the following screen is displayed. I/O tag is the screen for monitoring the status of the signals. It is not written in this manual since it is for confirmation of the factory. Regarding the Log tag, see the following (1): Detection of Key Switch ‘START’ Adjust the detected value when the keyswitch is START. (linearly-interpolate between UP and DOWN point) (2): Detection of Fuse ’FU2’ Meltdown Adjust the detected value of the battery voltage when Fuse FU2 meltdown. (linearlyinterpolate between UP and DOWN point) (3): CR Power OFF Timer Set the time for continuously supplying power to CR when the CR is turned ON and the equipment is turned OFF. Set up the value to 180 in second. 014-236-02E (1): Error Accumulation/History Accumulation Get: the button to show the cumulative numbers of error Accumulation Clear: the button to clear the cumulative numbers of error History Get: the button to show the error history (Number of error history: 20) History Clear: the button to clear the error history (2): X-ray Count Counter Get: the button to show the X-ray irradiation count/the number of X-ray tube being exchanged X-ray Count: the button to show/input the data of X-ray irradiation count Tube Replace: the button to show/input the number of X-ray tube being exchanged Clear: the button to clear the X-ray irradiation count/the number of X-ray tube being exchanged Data Set: the button to set the X-ray irradiation count/the number of X-ray tube being exchanged FCR-MB201 Service Manual MU-7 MU-8 1.7 Monitor I/O Window (for PWR.exe) In the PC maintenance software for PWR board, press the Monitor I/O button on the main window, and the following screen is displayed. The monitor data is read and displayed from the PWR board at a fixed cycle (Approximately 300mS). (1): AD Input AD input data and measuring value embedded in MPU are displayed. (2): Input Status of input port embedded in MPU is displayed. (The signals are shown as the ones on the circuit diagram.) DipSW is binary indications (8 bit). (3): Output Status of output port embedded in MPU is displayed. (The signals are shown as the ones on the circuit diagram.) (4): START (END) button The button to start/finish reading the monitor data. When monitoring, END is displayed; while START is displayed when monitoring is not performed. (5): Error Accumulation The accumulated number of errors is read. Get: the button to show the accumulated number of errors Clear: the button to clear the accumulated number of errors 014-236-02E 1.8 Monitor I/O Window (for H8_IF.exe) In the PC maintenance software for IF board, press the Monitor I/O button on the main window, and then the following screen is displayed. The monitor data is read and displayed from the IF board at a fixed cycle (Approximately 300mS). The status of I/O ports embedded in MPU is displayed. (Among all the ports embedded in MPU, only the ports used as I/O are displayed) FCR-MB201 Service Manual MU-8 MU-9 1.9 BOOT Window In the PC maintenance software, press the BOOT button on the main window, and the following screen is displayed. (The following screen is for CPU.exe.) Boot the program which writes in the firmware (application software) and transfer it to flash memory embedded in MPU. Then, transfer the firmware and write it to the flash memory. Procedure for writing the firmware to the flash memory 1. Turn OFF the manual travel switch. Turn ON the emergency stop switch. 2. Turn OFF the power of the equipment. Make sure that the power is completely OFF. 3. Set up the rotary switch of the board according to the following table. At the time of shipment, the setting of rotary switch is set to "Normal" so change the setting to "Write". Be sure to change the rotary switch according to the following table. Otherwise the flash memory may get the damage. Name of board CPU board PWR board IF board (1): Boot File Select: Boot file transfer button (2): AP File Select: Firmware file transferring/writing button (3): Data Length: Display the number of lines for read files (Countdown displays while transferring) (4): Screen Clear: Button for clearing the display area Rotary switch SW2 SW2 SW1 Normal 6 5 5 Write 0 9 C 4 5 Click "Boot" button in the main window of PC maintenance at each software. Turn ON the equipment. The communication error "E5#" might occur, however continue the operation. In case of the rotary switch on CPU board is “Write” position: E53 In case of the rotary switch on PWR board / IF board is “Write” position: E52, A09, and buzzer sound 6 The following message displays by clicking "Boot File Select" button. To start the boot transfer, click [OK] button Note) When [OK] is clicked, baud rate will be 19200 bps. Normal maintenance cannot be performed with this status. 7. Select Boot File and click [Open (O)] button. Name of the boot file differs in each version. Next, this section describes the writing procedures for firmware. 014-236-02E FCR-MB201 Service Manual MU-9 MU-10 8. The file will be transferred automatically when the file is selected. 12. Close the Boot window. 9. After the Boot File is selected, wait until the file is transferred completely. When "OK" is displayed, the program (Boot program) will be started by the file transferred to MPU. 13. Set back the baud rate. 10. After the Boot program is started, click [AP File Select] button and perform transferring and writing process of firmware files. Name of the firmware file differs in each version. 14. Turn OFF the power. Click [OK] and proceed to next. 15. Make sure that the power is completely OFF, and then set back the rotary switch set in "Step 3." to "Normal use". Be sure to change the rotary switch according to the following table. Otherwise the flash memory may get the damage. Name of board CPU board PWR board IF board Rotary switch SW2 SW2 SW1 Normal 6 5 5 Write 0 9 C 16. Turn OFF the emergency stop button. 17. Writing process is completed. The new program will start from the next time when the power is ON. 11. Transferring -> writing finishes, and then "OK" displays. 014-236-02E FCR-MB201 Service Manual MU-10 2. MU-11 Maintenance mode (Operation panel) The PC maintenance settings of the YG6005 (CPU) board can also be performed at the operation panel. The procedures are as follows. 2.1 Operation method Perform operations in maintenance mode according to the following table. Operation Procedure and description Starting maintenance mode When DSW 1-1 on the YG6005 (CPU) board is turned on: Press the menu key. When the DSW1-1 board is turned off (default): 1.Set the mAs indicator to 0.80, and set the tube voltage indicator to 42. 2.Press the mAs decrease key and the mAs increase key at the same time until the value keeps 0.80. 3.While pressing both mAs keys, press the menu key. Selecting and changing a table number Use the bedside drive key / X-ray field lamp key to change the table number. A selected table number will be displayed on the battery indicator. For details, see the table below. Displaying an address number The first two digits on the tube voltage indicator indicate the address number. Changing an address number Use the kV setting keys to change the address number. Displaying a data value The last 1 digit on the tube voltage indicator and 3 digits of mAs indicator indicates the data value of four digits. Changing a data value Use the mAs setting keys to change the data value. Saving a data value Press the memory write key. Exiting maintenance mode Press the menu key. 014-236-02E The following table shows how table numbers are displayed on the battery indicator. Table number 1 Battery indicator 2 3 4 5 6 7 8 : ON, : Off FCR-MB201 Service Manual MU-11 MU-12 2.2 Maintenance table list 3)Table 2 The content of maintenance tables are as follows. 1)Table 0 Address No 0 1 2 3 Contents Program version of CPU Program version of FPGA Program version of PWR Program version of IF 2)Table 1 Address No 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 014-236-02E Tab kV Adjustment Item kV Curve ORD kV Correct 32kW kV Correct 15kW kV Correct Sub (row) Down Up Down Up 40kV 90kV 130kV 40kV 90kV 130kV 40kV 90kV 130kV Sub (column) kV kV AD value AD value Steady Steady Steady Steady Steady Steady Steady Steady Steady E36(kV Over) kV PWM Fre. ORD kV Correct 32kW kV Correct 15kW kV Correct 40kV 90kV 130kV 40kV 90kV 130kV 40kV 90kV 130kV Rising Rising Rising Rising Rising Rising Rising Rising Rising Address No 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Tab mA Adjustment Item mA Curve mA Adjustment mA PWM Fre. mA Adjustment Pre. Heat FCR-MB201 Service Manual Sub (row) Down Up Down Up ORD 40kV ORD 50kV ORD 60kV ORD 70kV ORD 80kV ORD 100kV ORD 130kV ORD 40kV ORD 50kV ORD 60kV ORD 70kV ORD 80kV ORD 100kV ORD 130kV 32kW 40kV 32kW 50kV 32kW 60kV 32kW 70kV 32kW 80kV 15kW 40kV 15kW 50kV 15kW 60kV Sub (column) mA mA AD value AD value F-S F-S F-S F-S F-S F-S F-S F-L F-L F-L F-L F-L F-L F-L F-L F-L F-L F-L F-L F-S F-S F-S ORD 40kV ORD 50kV ORD 60kV ORD 70kV ORD 80kV ORD 100kV ORD 130kV 32kW 40kV 32kW 50kV 32kW 60kV 32kW 70kV 32kW 80kV 15kW 40kV 15kW 50kV 15kW 60kV mA mA mA mA mA mA mA mA mA mA mA mA mA mA mA F-S F-L MU-12 MU-13 4)Table 3 5)Table 4 Address No 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 014-236-02E Tab Item mAs Adjustment -8mAs Curve 10mAs- Curve mAs Adjustment 8 mAs tilt adjustment 10 mAs tilt adjustment Sub (row) Down Up Down Up Down Up Down Up Sub (column) mAs mAs AD value AD value mAs mAs AD value AD value 0.50mAs 0.63mAs 0.80mAs 1.0mAs 1.2mAs 1.6mAs 2.0mAs 2.5mAs 3.2mAs 4.0mAs 5.0mAs 6.3mAs 8.0mAs 10mAs 12mAs 16mAs 20mAs 25mAs 32mAs 40mAs 50mAs 60mAs 80mAs 100mAs 120mAs 140mAs 160mAs 250mAs 320mAs OFFSET OFFSET Address No 0 1 2 3 4 5 6 7 8 9 Tab Battery Indicator Adjustment Item Indicator Display Tab Aging Condition Item Step Condition Sub Indicator3 (on a light) Indicator3 (on and off) Indicator2 (on a light) Indicator2 (on and off) Indicator1 (on a light) Indicator1 (on and off) EMPTY2 (on a light) EMPTY2 (on and off) EMPTY1 (on a light) EMPTY1 (on and off) 6)Table 5 Address No 0 1 2 3 4 5 6 7 Sub (row) Step1 Step2 Sub (column) kV mAs Times Interval kV mAs Times Interval Numbers of Step for the Address No after will be increased sequentially as well. 7)Table 6 Address No 0 1 2 3 4 Tab Etc. Item SID Cal. Correct FCR-MB201 Service Manual Sub (row) Down Up Down Up Sub (column) SID SID Measuring value Measuring value Display MU-13 MU-14 8)Table 7 Address No 0 1 2 Main Etc. Item Travel adjustment Main Etc. Item User Maint. Sub Right handle neutral Left handle neutral Travel sensitivity 9)Table 8 Address No 0 1 2 3 4 5 6 7 8 9 10 11 12 13 014-236-02E X-Ray SLEEP Mode Sub (row) Sub (column) Auto power-off time Key buzzer Tone Volume X-ray buzzer sound Tone Volume Travel buzzer Tone sound Volume CR alarm sound Tone Volume Alarm sound Tone Volume Setting Setting Password FCR-MB201 Service Manual MU-14 3. MU-15 DIP switch function list (3)YJ4035 (PWR) board DSW1 Bit No The Dipswitch of each board has the functions listed in the tables below. (1)YG6005 (CPU) board DSW1 1 2 3 For adjustment. For adjustment. For adjustment. OFF (standard specification) Normal operation. Normal operation. Normal operation. 4 Connect with CR or not. Normal operation. 5 6 For expansion. For expansion. Keep as OFF. Keep as OFF. 7 Unlock interlock. Normal operation. 8 Error unavailable. Normal operation. Bit No Content ON (adjustment, optional) Written in each adjustment page. Exposure can be performed even though the power is not supplied to CR. Selection unavailable. Selection unavailable. Set to ON when performing X-ray irradiation aging. Pass the errors which can be ignored. 1 2 3 4 5 6 7 8 014-236-02E Content Display each message. "A65" (Too close to SOD) detected. For expansion. For expansion. For expansion. For expansion. For expansion. For expansion. 4 Whether connect to CR or not. Normal operation. Always stop when the power is supplied to CR. 5 Charge unavailable. Normal operation. Always stop when the battery is being charged. 6 7 For expansion. For expansion. Keep as OFF. Keep as OFF. Selection unavailable. Selection unavailable. 8 Error unavailable. Normal operation. Pass the errors which can be ignored. Written in each adjustment page (4)XM4008 (IF) board DSW2 Bit No Content ON (adjustment, optional) Display each message for PC maintenance. "A65" detected. "A65" not detected. 6 Keycheck, LED check 1. Keep as OFF. Keep as OFF. Keep as OFF. Keep as OFF. Keep as OFF. Keep as OFF. Selection unavailable. Selection unavailable. Selection unavailable. Selection unavailable. Selection unavailable. Selection unavailable. 7 Keycheck, LED check 2. 8 Error unavailable. No messages displayed. ON (adjustment, optional) For adjustment. For adjustment. For adjustment. For adjustment. For adjustment. For adjustment. For expansion. For expansion. OFF (standard specification) OFF (standard specification) Normal operation. Normal operation. Normal operation. 1 2 3 1 2 3 4 5 (2)YG6005 (CPU) board DSW2 Bit No Content OFF (standard specification) Normal operation. Normal operation. Normal operation. Keep as OFF. Keep as OFF. DSW1-7 is OFF and operated normally. DSW1-6 is OFF and operated normally. Normal operation. FCR-MB201 Service Manual ON (adjustment, optional) Written in each adjustment page. Selection unavailable Selection unavailable Check with DSW1-7. All LEDs are ON, all LEDs are OFF, keycheck. Pass the errors which can be ignored. MU-15 Control Sheet Issue date Revision number 03.09.2011 02 Reason Revision (FM5656) FCR-MB201 Service Manual Service Parts List (SP) 014-236-02E FCR-MB201 Service Manual Pages affected All pages SP-1 How to Use Service Parts List ■ RANK R Q T without R, Q, T Under Warranty + 014-236-02E A B Out of Warranty Must be returned. Repairable Must be returned. Not repairable (We use for analysis.) Must Not be returned. (Consumable Not repairable part. Not applicable to free-of-charge warranty.) Must Not be Not repairable returned. ● Export regulation-applicable character(Parts with the following character are controlled by Export regulation.) Character All parts are assigned with one of characters A through E. Character ● Handling RANK characters (parts that are handled in a special manner during parts operation, such as management) Character ● Fault RANK characters (which provide reference for determining the recom-mended stock quantity) Significance Parts applicable to export regulations. C D E Significance Consumable parts or parts that will be replaced at short intervals. Parts that may become faulty accidentally and have a relatively high failure rate. Parts that have a sufficiently long MTBF, but are expected to have a relatively high failure rate. Parts that have a sufficiently long MTBF, but are expected to become faulty. Parts that are necessary for fault analysis, or parts that may be needed in case of unexpected accidents such as man-induced damage. <The RANK guide> The Fault RANK characters, Handling RANK characters, and Export regulationapplicable character are assigned in that order. Thus, at least one character or up to three characters are assigned in the RANK column. ■ REF.NO. REF. NO. is a part number indicated in the Service Parts Exploded Views. For parts having different functions, they are clearly distinguished in the REMARKS and SERIAL NUMBER columns. ■ PART NUMBER PART NUMBER is a code number that is unique to each part. An alphabetic letter at the rightmost position of the code number has the following meaning. ○ For hardware The alphabet denotes the version number of a part. If parts have different version numbers, they are upward-compatible. ○ For software The alphabet denotes a difference in the specifications. Parts differing in the suffix are not compatible with each other. Version number is omitted in the list. ■ PART NAME PART NAME represents a general name of a part. ■ QTY. ○ QTY. denotes the quantity of parts used in each unit. ○ A part whose quantity is suffixed with -S represents a small part that is shipped in packs of 50. (Even if such a part is ordered in quantity of 1, a pack containing 50 pieces of that part is supplied.) ■ REMARKS The REMARKS column indicates a unique name of a part or relevant information of each part. ■ SERIAL NUMBER The units may contain different parts depending on their shipment control number. SERIAL NUMBER indicates the shipment control number to which the relevant parts are applicable. If the SERIAL NUMBER column is blank, the parts are applicable to all the relevant units. The shipment control number is represented by lower five digits of eight-digit number indicated on the rating indication label. ■ REFER TO The "REFER TO" column shows reference sections concerning the part.Clicking the reference section in the "REFER TO" column jumps to the top page of the reference section where the related information is in. ■ Quantities of recommended spare parts It is recommended as a rough guide to hold in stock a certain quantity of parts according to the rank (A, B, C, D, E) assigned to the parts, as follows. For periodically replaced parts, hold them in stock separately. Adjust the stock quantity of service parts depending on the number of working units (N). Quantity used in a single system : Q ○N=1 Rank A = 1 + Q × 0.3 Rank C = 1 + Q × 0.05 Rank D = 1 + Q × 0.02 ○ 2 ≦ N ≦ 10 Rank A = 2 + N × Q × 0.3 Rank C = 2 + N × Q × 0.05 Rank D = 2 + N × Q × 0.02 ○ 11 ≦ N ≦ 300 Rank A = 3 + N × Q × 0.3 Rank C = 3 + N × Q × 0.05 Rank D = 2 + N × Q × 0.02 ■ Precautions to be Observed When Returning Parts for Repair When returning a component for repair, pack it in the same manner as for the supplied substitute, using the substitute packing materials. The use of different packing materials or packing methods may incur damage to packed component during transit. FCR-MB201 Service Manual SP-1 SP-2 INDEX 001 INDEX ● SIRIUS CR-TU,CR-TE 011 INDEX ● SWITCH CASE ASSY 002 INDEX ● MAIN UNIT ASSY 012 INDEX ● HEAD SUPPORT ASSY 003 INDEX ● CHASSIS ASSY 013 INDEX ● CATCH ASSY 004 INDEX ● BATTERY ASSY (GS)(FCR Go2-1,2-2) 014 INDEX ● BUMPER ASSY 005 INDEX ● CASTER ASSY 015 INDEX ● COVER ASSY 006 INDEX ● STAND ASSY 016 INDEX ● COLLIMATOR ASSY(FCR Go2-1,2-2) 007 INDEX ● CONTROL UNIT ASSY 017 INDEX ● TUBE HEAD 008 INDEX ● POWER UNIT ASSY 018 INDEX ● CIRCUIT DIAGRAM 009 INDEX ● IGBT ASSY 019 INDEX ● PARTS NOS. SEARCH TABLE 010 INDEX ● HANDLE FRAME ASSY 014-236-02C FCR-MB201 Service Manual SP-2 SP-3 01 SIRIUS CR-TU,CR-TE RANK REF. 0 0 1 2 PART NO. W10G7231344B W10G7231344C W10G7231339B W10G7118760A 3 W10G7439453A 4 W10G7513531E PART NAME SIRIUS CR-TU SIRIUS CR-TE Main Unit Assy Cover Assy Hand Switch (With Lanp Switch) Remote (For Wireless Hand Switch) QTY. REMARKS 1 *1 1 *1 1 1 1 *2 1 *2 SERIAL NO. REFER TO *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-3 SP-4 02 MAIN UNIT ASSY RANK REF. PART NO. PART NAME QTY. 0 W10G7231339B MAIN UNIT ASSY 1 1 2 3 4 5 W10G7118462A W10G7118457B W10G7119016A W10G7119013B W10G7118453B Chassis Assy Stand Assy Control Unit Assy Handle Frame Assy Head Support Assy 1 1 1 1 1 6 W10G7118451B Catch Assy (1490) 1 6 W10G7118451C Catch Assy (1570) 1 6 7 8 9 10 W10G7118451D W10G7231050A W10G7231050B W10G7438996B W10G7231820B 1 1 1 1 1 11 W10G7352442A Catch Assy (1670) Right Reinforcement Left Reinforcement DC Fan (CNFN2) Bumper Assy Mass Lamination Board REMARKS FOR 100V *1 FOR 100V SERIAL NO. REFER TO FOR 100V FOR 100V *2 FOR 200V *2 *2 *2 1 *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-4 SP-5 03 CHASSIS ASSY RANK REF. PART NO. PART NAME QTY. 0 W10G7118462A CHASSIS ASSY 1 1 W10G7232389A 1 2 --- 2 --- 3 4 5 6 7 W10G7231049A W10G7351809A W10G7351809B W10G4303133A W10G7352805A 8 W10GA734A001 9 W10G7437387A 10 W10G7349905A Ru Slide Assy Battery Assy Option code:MB201 BATTERY KIT E Battery Assy Option code:MB201 BATTERY KIT VDS E Rotation Assy Motor (Right) Motor (Left) Rear Wheel Caster Assy Chain TM-17B-22 (8Link) Electromagnetic Brake (Rot.) Han Connector Assy. (F) REMARKS FOR 100V *1 1 FOR 100V *2 1 FOR 200V *2 1 1 1 2 2 *2 *2 *2 SERIAL NO. REFER TO 1 1 *2 1 *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-5 SP-6 04 BATTERY ASSY (GS)(FCR Go2-1,2-2) RANK REF. PART NO. 0 --- 0 --- 1 W10G7348883A 2 3 W10G7348887A W10G7348885A 4 W10G7348882A 5 6 W10G7348886A W10G7348884A 7 W10GJ8361072 8 W10G7435436B PART NAME QTY. REMARKS Battery Assy FOR 100V Option code:MB201 1 *1,*2 BATTERY KIT E Battery Assy FOR 200V Option code:MB201 1 *1,*2 BATTERY KIT VDS E Battery Chassis For 2 5 Mylar Sheet For 5 2 Hold-Down For 5 2 Battery Chassis For 1 6 Mylar Sheet For 6 1 Hold-Down For 6 1 Terminal Plate 3 ML-20 3P Thermistor 1 SERIAL NO. REFER TO *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-6 SP-7 05 CASTER ASSY RANK REF. PART NO. 0 W10G7352805A 1 W10GL933A087 2 W10GL933A089 3 W10GL933A088 PART NAME CASTER ASSY Front Wheel 962BPS-CR150HM Caster Nut (For 960BPS-150HM) Caster Shaft (For 960BPS-150HM) QTY. REMARKS 1 *1,*2 1 SERIAL NO. REFER TO *2 1 1 *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-7 SP-8 06 STAND ASSY RANK REF. 0 1 2 3 4 5 PART NO. W10G7118457B W10G932000XC W10G931428XB W10G7433756A W10G931427XA W10G5401053A 6 W10G7349685A 7 W10G7437315A 8 W10G7349681A PART NAME STAND ASSY Stand Top Cover Cord Holder 2 Safeguard Rubber Cord Holder 1 Stopper Rubber Electromagnetic Brake (Vert.) Electromagnetic Brake (Horiz) Safety Brake QTY. REMARKS 1 *1 2 1 1 1 1 1 SERIAL NO. REFER TO *2 1 1 *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-8 SP-9 07 CONTROL UNIT ASSY RANK REF. PART NO. 0 W10G7119016A 1 2 W10G7231052A W10G7349682A 3 W10G7349680A 4 5 6 W10G7232394A W10G7349683A W10G7352932A 7 W10G7349918A 7 W10G7351341A 8 9 10 11 12 W10G7514054B W10G7514055B W10G7514056B W10GJ881A150 W10G7439995A PART NAME CONTROL UNIT ASSY Power Unit Assy Inverter Assy RU Power Supply Assy IGBT Assy Outlet 1 Transformer Assy Cordreel (FCR Go2-1) Cordreel (FCR Go2-2) CPU P.C.B. MBDRV P.C.B. PWR P.C.B. Noise Filter Speaker QTY. 13 W10GJ821A056 Fuse FLM10 2 13 W10GJ821A074 Fuse FLM5 2 14 W10GJ822A011 2 15 W10GJ822A010 16 17 18 19 W10GK621A264 W10GJ821A077 W10G7349690B W10GJ822A019 Fuse Cover SPL001 Fuse Block L60030M-1PQ DC Power AC4 Fuse CR6L Inverter Fuse Holder CMS-5 20 W10G7344796B Choke Coil Assy 1 21 22 W10GJ8211904 W10G7231059A 5 1 23 W10G7349905B 24 W10G7232031A Fuse 0312010.MXP 46C Cable Han Connector Assy (M) Collimator Cable 1 REMARKS FOR 100V *1 SERIAL NO. REFER TO 1 1 1 *2 1 1 1 1 1 1 1 1 1 1 FOR 100V *2 FOR 200V *2 *2 *2 *2 *2 *2 FOR 100V *2 FOR 200V *2 2 1 1 1 1 *2 *2 *2 *2 FOR 200V *2 *2 *2 1 1 *2 *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-9 SP-10 08 POWER UNIT ASSY RANK REF. 0 1 2 3 4 5 6 PART NO. W10G7231052A W10G7438996A W10GK621A228 W10GK621A239 W10GK621A238 W10GK621A237 W10GK211A056 PART NAME QTY. REMARKS POWER UNIT ASSY 1 *1 DC Fan (CNFN1) 1 *2 DC Power HMS50 1 *2 DC Power HWS600 1 *2 DC Power HWS300 1 *2 DC Power HWS100 1 *2 MGSW 1 *2 SERIAL NO. REFER TO *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-10 SP-11 09 IGBT ASSY RANK REF. 0 1 2 3 4 5 PART NO. W10G7232394A W10GH136A030 W10GJ147A057 W10G7232312B W10G7349687B W10GJ139A003 PART NAME IGBT ASSY IGBT Module Capacitor ERWG Busber Assy DC Reactor Assy Capacitor RG50 QTY. REMARKS 1 *1 3 *2 2 *2 1 1 1 SERIAL NO. REFER TO *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-11 SP-12 10 HANDLE FRAME ASSY RANK REF. PART NO. 0 W10G7119013B 1 2 3 4 5 6 7 8 9 W10G7349730B W10G7352931B W10G7513981A W10G7349725A W10G7349729A W10G7514062B W10G7337185A W10GL9370220 W10GJ261A013 10 W10G7232074A 11 W10G7232074B 12 13 W10G7349958A W10G7349958B 14 W10G7349568A 15 W10G7349569B 16 W10G7349572A 17 W10G7349571A 18 W10G7349573A 19 W10G7438831A 20 W10G7437341A PART NAME QTY. REMARKS HANDLE FRAME 1 *1 ASSY Cassette Box Assy 1 Switch Case Assy 1 Panel P.C.B. 1 *2 Handle Assy 1 Outlet 2 1 IF P.C.B. 1 *2 Aseismic Rubber 1 Magnetic Catch 1 Slide Volume 2 *2 Slide Volume Assy 1 (Right) Slide Volume Assy 1 (Left) Handle SW (CNSW1) 1 Handle SW (CNSW2) 1 Cable 1 (CNHSW-CNHS1) Cable 1 (CNHVL/R-CNHV) Cable 1 (CNIF-CNCPU) Cable (CNHBS) 1 MA Cable 1 CN1-CNPNL IF-RU Interface 1 Cable IF-CL Interface Cable 1 SERIAL NO. REFER TO *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-12 SP-13 11 SWITCH CASE ASSY RANK REF. PART NO. 0 W10G7352931B 1 2 W10GJ683A037 W10GJ641A131 3 W10GJ833B158 4 W10GJ833B159 5 W10GE910A141 5 6 7 8 PART NAME SWITCH CASE ASSY Switch AR22 Switch HW1B LAN Connector CMAA1IW-X LAN Connector CC5E88IW QTY. REMARKS 1 *1 1 1 *2 *2 2 *2 2 *2 USB Cable 4 *2 W10G7513522G USB Cable 4 *2 W10GJ683A039 W10GJ8339301 W10GJ683A040 Switch (Key) Receptacle Spare Key 1 1 1 *2 *2 *2 SERIAL NO. REFER TO 07230001 to 16230075 from 16230076 *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-13 SP-14 12 HEAD SUPPORT ASSY RANK REF. PART NO. 0 W10G7118453B 1 2 3 4 5 6 7 8 9 10 11 12 13 W10G7349731B W10G931425XC W10G7349777B W10G931351XB W10G7350629A W10G7351276A W10G931428XB W10G941843XA W10G941844XA W10G941382XA W10G1390150F W10G9310645A W10GL919A008 14 W10GL1521002 15 W10GL170A014 16 W10GL1511005 17 W10GL1521005 18 W10GL919A009 19 W10GL170A029 20 21 22 W10G7433266A W10G7433266B W10G7433266C PART NAME QTY. REMARKS HEAD SUPPORT 1 *1 ASSY Angulation Lock Assy 1 *2 Knob 1 Rotation Lock Assy 1 *2 Protective Cover 1 Cable Support 1 Cable Cover 1 Cord Holder 2 1 Brass Nut 1 Claw Washer 1 Thrust Ring 1 Thrust Washer 1 Sponge 1 Plate Spring B-31.5 1 Bearing Tightening 1 Washer AW02 Flange Bushing 80F1 2010 Bearing Tightening 1 Nut AN05 Bearing Tightening 1 Washer AW05 Plate Spring B-50 1 LF Flange Bush LFF1 3015 Dome Plug 1 Dome Plug 1 Dome Plug 1 SERIAL NO. REFER TO *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-14 SP-15 13 CATCH ASSY RANK REF. 0 1 2 3 PART NO. W10G7118451B W10G7437259A W10G7437258A W10G7349585A PART NAME QTY. REMARKS CATCH ASSY (1490) 1 *1 Catch Sensor Assy 1 Catch Solenoid Assy 1 Catch Lamp Assy 1 SERIAL NO. REFER TO *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-15 SP-16 14 BUMPER ASSY RANK REF. PART NO. 0 W10G7231820A 1 W10G7436817A 2 W10G7436817B 3 W10G7349634A 4 W10G7349634B PART NAME BUMPER ASSY Sensor Assy (Right) Sensor Assy (Left) Bump Sensor (Right And Left) Junction Cable (Bumper) QTY. REMARKS 1 *1 1 1 SERIAL NO. REFER TO 1 1 *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-16 SP-17 15 COVER ASSY RANK REF. PART NO. 0 W10G7118760A 1 W10G7350941A 2 W10G7350942A 3 W10G7350943A 4 5 6 7 8 9 10 W10G7350944A W10G7350945A W10G7350946A W10G7350947A W10G7350949A W10G7351391A W10G7351150A 11 W10G7350940A 12 13 14 W10G7351166A W10G7438691A W10G7321873E 15 W10G7350950A 16 W10G7350951A 17 W10G9411091A 18 19 20 W10G7437647A W10G7351451A W10GM879A047 21 W10GL987A003 22 W10GM559A004 23 W10GL987A013 PART NAME COVER ASSY Top Cover Side Cover (Left) With Seal Side Cover (Right) With Seal Front Cover Bumper Cover Bumper Cover Of Back Blind Patch Cover Cord Cap Catch Cover Stand Perimeter Cover Stand Lower Cover Tire Cover Blank Seal Telescpic Cover (Right) Telescopic Cover (Left) Telescopic Arm Handle SW P.C.B. Blank Brush Setup Washer (M4) Connector Cap Y-CS.492W Phillips Truss Machine Screw M4x10 Bolt Cap SCC-5 QTY. REMARKS 1 *1 1 *2 1 *2 1 *2 1 1 1 1 1 2 1 *2 SERIAL NO. REFER TO *2 1 1 2 6 *2 1 1 1 *2 1 1 - *2 - *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-17 SP-18 16 COLLIMATOR ASSY(FCR Go2-1,2-2) RANK REF. PART NO. 0 W10GXOD001XX 0 W10GXOD002XX 1 2 3 W10G9110125A W10G9110126A W10G9410967A 4 W10G9210414A 5 6 7 8 9 10 11 12 13 14 15 W10GJ851A012 W10G7514074A W10GN711A003 W10G9311051A W10GN711A001 W10G7351340B W10G7438939A W10G7438939B W10GJ866A018 W10GJ866A019 W10G9411141A 16 W10G7439269B 17 18 19 W10G7352985A W10G7437071A W10GJ641A130 PART NAME QTY. REMARKS COLLIMATOR ASSY FOR 100 V 1 (FCR Go2-1) *1,*2 COLLIMATOR ASSY FOR 200 V 1 (FCR Go2-2) *1,*2 Cover (FW) 1 *2 Cover (BK) 1 *2 Crossed Acrylic 1 *2 Diaphragm Handle 2 *2 Assy Halogen Lamp 1 *2 Coll Panel P.C.B. 1 *2 Tape Measure (inch) 1 *2 Lamp Cover 1 *2 Tape Measure (cm) 1 *2 Knob Assy 4 *2 Lamp SW (FW) 1 *2 Lamp SW (BK) 1 *2 Knob A2431068 4 *2 Cap A5031108 4 *2 SSD Guide 1 *2 US Distance Sensor 1 *2 P.C.B. Lamp Socket Assy 1 Indicator 4 *2 Switch 2 SERIAL NO. REFER TO *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-18 SP-19 17 TUBE HEAD RANK REF. PART NO. 0 W10GXOV001XX PART NAME TUBE HEAD QTY. REMARKS 1 *1,*2 SERIAL NO. REFER TO *1: Parts No. 0 indicates an assembly. *2: The "*2" mark in the Remark column indicates a recommended part. 014-236-02C FCR-MB201 Service Manual SP-19 SP-20 18 18 CIRCUIT DIAGRAM ALL 014-236-02C FCR-MB201 Service Manual SP-20 SP-21 18 18 CIRCUIT DIAGRAM Top Left 014-236-02C FCR-MB201 Service Manual SP-21 SP-22 11 18 CIRCUIT DIAGRAM Bottom Left 014-236-02C FCR-MB201 Service Manual SP-22 SP-23 11 18 CIRCUIT DIAGRAM Top Right 014-236-02C FCR-MB201 Service Manual SP-23 SP-24 11 18 CIRCUIT DIAGRAM Bottom Right 014-236-02C FCR-MB201 Service Manual SP-24 SP-25 19 19 PARTS NOS. SEARCH TABLE Part No. INDEX No.-Drawing No W10G1390150F 12-11 W10G4303133A 03-6 W10G5401053A 06-5 02-6 W10G7118451B 13-0 W10G7118451B 02-6 W10G7118451C 02-6 W10G7118451D 02-5 W10G7118453B 12-0 W10G7118453B 02-2 W10G7118457B 06-0 W10G7118457B 02-1 W10G7118462A 03-0 W10G7118462A 01-2 W10G7118760A 15-0 W10G7118760A 02-4 W10G7119013B 10-0 W10G7119013B 02-3 W10G7119016A 07-0 W10G7119016A W10G7231049A 03-3 W10G7231050A 02-7 W10G7231050B 02-8 W10G7231052A 07-1 W10G7231052A 08-0 W10G7231059A 07-22 W10G7231339B 01-1 W10G7231339B 02-0 W10G7231344B 01-0 W10G7231344C 01-0 W10G7231820A 14-0 W10G7231820B 02-10 W10G7232031A 07-24 W10G7232074A 10-10 W10G7232074B 10-11 W10G7232312B 09-3 W10G7232389A 03-1 W10G7232394A 07-4 W10G7232394A 09-0 W10G7321873E 15-14 W10G7337185A 10-7 W10G7344796B 07-20 W10G7348882A 04-4 W10G7348883A 04-1 W10G7348884A 04-6 W10G7348885A 04-3 W10G7348886A 04-5 W10G7348887A 04-2 W10G7349568A 10-14 W10G7349569B 10-15 W10G7349571A 10-17 W10G7349572A 10-16 W10G7349573A 10-18 W10G7349585A 13-3 014-236-02C Part No. INDEX No.-Drawing No W10G7349634A 14-3 W10G7349634B 14-4 W10G7349680A 07-3 W10G7349681A 06-8 W10G7349682A 07-2 W10G7349683A 07-5 W10G7349685A 06-6 W10G7349687B 09-4 W10G7349690B 07-18 W10G7349725A 10-4 W10G7349729A 10-5 W10G7349730B 10-1 W10G7349731B 12-1 W10G7349777B 12-3 W10G7349905A 03-10 W10G7349905B 07-23 W10G7349918A 07-7 W10G7349958A 10-12 W10G7349958B 10-13 W10G7350629A 12-5 W10G7350940A 15-11 W10G7350941A 15-1 W10G7350942A 15-2 W10G7350943A 15-3 W10G7350944A 15-4 W10G7350945A 15-5 W10G7350946A 15-6 W10G7350947A 15-7 W10G7350949A 15-8 W10G7350950A 15-15 W10G7350951A 15-16 15-10 W10G7351150A 15-12 W10G7351166A W10G7351276A 12-6 W10G7351340B 16-10 W10G7351341A 07-7 W10G7351391A 15-9 W10G7351451A 15-19 W10G7351809A 03-4 W10G7351809B 03-5 W10G7352442A 02-11 W10G7352805A 03-7 W10G7352805A 05-0 W10G7352931B 10-2 W10G7352931B 11-0 W10G7352932A 07-6 W10G7352985A 16-17 W10G7433266A 12-20 W10G7433266B 12-21 W10G7433266C 12-22 W10G7433756A 06-3 W10G7435436B 04-8 W10G7436817A 14-1 Part No. INDEX No.-Drawing No W10G7436817B 14-2 W10G7437071A 16-18 W10G7437247A 17-0 W10G7437258A 13-2 W10G7437259A 13-1 W10G7437315A 06-7 W10G7437341A 10-20 W10G7437387A 03-9 W10G7437647A 15-18 W10G7438691A 15-13 W10G7438831A 10-19 W10G7438939A 16-11 W10G7438939B 16-12 W10G7438996A 08-1 W10G7438996B 02-9 W10G7439269B 16-16 W10G7439453A 01-3 W10G7439995A 07-12 W10G7513522G 11-5 W10G7513531E 01-4 W10G7513981A 10-3 W10G7514054B 07-8 W10G7514055B 07-9 W10G7514056B 07-10 W10G7514062B 10-6 W10G7514074A 16-6 16-1 W10G9110125A 16-2 W10G9110126A W10G9210414A 16-4 W10G9210416A 16-0 W10G9210416B 16-0 W10G9310645A 12-12 16-8 W10G9311051A W10G931351XB 12-4 W10G931425XC 12-2 W10G931427XA 06-4 W10G931428XB 06-2 W10G931428XB 12-7 W10G932000XC 06-1 W10G9410967A 16-3 15-17 W10G9411091A 16-15 W10G9411141A W10G941382XA 12-10 W10G941843XA 12-8 W10G941844XA 12-9 W10GA734A001 03-8 W10GE910A141 11-5 W10GH136A030 09-1 W10GJ139A003 09-5 W10GJ147A057 09-2 W10GJ261A013 10-9 W10GJ641A130 16-19 W10GJ641A131 11-2 Part No. INDEX No.-Drawing No W10GJ683A037 11-1 W10GJ683A039 11-6 W10GJ683A040 11-8 07-21 W10GJ8211904 W10GJ821A056 07-13 W10GJ821A074 07-13 W10GJ821A077 07-17 W10GJ822A010 07-15 07-14 W10GJ822A011 W10GJ822A019 07-19 W10GJ8339301 11-7 W10GJ833B158 11-3 W10GJ833B159 11-4 W10GJ8361072 04-7 W10GJ851A012 16-5 W10GJ866A018 16-13 W10GJ866A019 16-14 W10GJ881A150 07-11 08-6 W10GK211A056 W10GK621A228 08-2 W10GK621A237 08-5 W10GK621A238 08-4 W10GK621A239 08-3 W10GK621A264 07-16 12-16 W10GL1511005 W10GL1521002 12-14 W10GL1521005 12-17 W10GL170A014 12-15 W10GL170A029 12-19 W10GL919A008 12-13 W10GL919A009 12-18 W10GL933A087 05-1 W10GL933A088 05-3 W10GL933A089 05-2 W10GL9370220 10-8 W10GL987A003 15-21 W10GL987A013 15-23 W10GM559A004 15-22 W10GM879A047 15-20 16-9 W10GN711A001 16-7 W10GN711A003 Part No. INDEX No.-Drawing No FCR-MB201 Service Manual Part No. INDEX No.-Drawing No SP-25 SP-26 BLANK PAGE 014-236-02C FCR-MB201 Service Manual SP-26 SP-27 BLANK PAGE 014-236-02C FCR-MB201 Service Manual SP-27 Control Sheet Issue date Revision number 03.09.2011 02 Reason Revision (FM5656) FCR-MB201 Service Manual Preventive Maintenance (PM) 014-236-02E FCR-MB201 Service Manual Pages affected All pages 1. PM-1 List of Inspection 1.1 1.2 Category Electrical inspection Inspection items Allowable range See MC5.3 Tube voltage and mAs adjustment X-ray tube voltage {MC:5.3} See MC5.4 Tube current adjustment X-ray tube current {MC:5.4} See MC5.3 Tube voltage and mAs adjustment mAs {MC:5.3} 10MΩ Insulation resistance 27 to 33 seconds Collimator lamp timer 160 lx or more Light field illuminance 0.6 to 2.2 A Initial current for charging PWR board output Voltage when completely charged 210 to 230V (Charger output) Current when completely charged 0.6 A or less CZ65AR (MBDRV) board Approximately 168V Between CNROT-1 and 2 Stator coil voltage CZ65AR (MBDRV) board Approximately 153V Between CNROT-1 and 3 1.2 to 2.0 seconds Rotor startup delay time Standard: 29 minutes and 30 seconds to 30 minutes and 30 seconds Auto power-off (Subject to change depending on maintenance mode) Adjustment method Stand Move forward at 0 to 5 km/h. No need to adjust the traveling Move backward at 0 to 2.5 km/h or 3.5 speed. km/h. With the drive catch turned Move forward at 0 to 2.5 km/h. off Move backward at 0 to 2.5 km/h. BED SIDE DRIVE Move forward and backward at 0 to 1.0 km/h. Adjustment switch Move forward and backward at 0.1 km/ h. (The equipment temporarily stops after moving 15 cm.) Handle operation is normal. Check whether the handle moves Remove foreign objects, or replace smoothly. Check whether the handle parts (see MC4.8 Removing the spontaneously returns to the center transport handle section). position when you release your hands. {MC:4.8} No abnormal noise is Check by actually operating the Replace parts. produced from the motor equipment. and casters during traveling. The arm can be smoothly Check by actually operating the Remove foreign objects, grease operated. equipment. the arm, make sure that no screw is loosened, or replace parts. The collimator can rotate Check by actually operating the Remove foreign objects, grease smoothly. equipment. the collimator, and make sure that no screw is loosened, or replace parts (see MC4.1 Replacing the collimator lamp). {MC:4.1} The locks around the Check by actually operating the Remove foreign objects, grease head can be smoothly equipment. the locks, and make sure that no operated. The locks are screw is loosened, or replace parts not excessively loose. The (see PM1.4 Adjusting the control control force for the head is force for rotation and angulation). well adjusted. {PM:1.4} The control force for the Check by actually operating the See PM1.3 Adjusting the balance supporting beam and arm is equipment. of telescopic arm vertical well balanced. movement. {PM:1.3} No wire rope is broken Switches The electromagnetic brake can be properly released by the switches on each section. 014-236-02E Inspection method Traveling With the drive catch turned on Inspect the following items as needed. Items Mechanical inspection Check visually. Check by actually operating the equipment. Replace parts. Check wiring, or replace parts (see MC4.8 Removing the transport handle section and MC4.12 Replacing electromagnetic brakes). {MC:4.8} {MC:4.12} Head No oil leaks from the tube head Check visually. Replace parts (see MC4.6 Replacing the tube head). Screws No screw is loose in each part. Labels The caution labels are properly attached. Check visually, and if necessary, make sure that the screws are properly tightened. Check visually. Tighten the screws again. For the screws with a yellow paint mark, contact our factory. Order the labels (see Safe2. Labels). {Safe:2.} FCR-MB201 Service Manual {MC:4.6} PM-1 PM-2 1.3 Adjusting the balance of telescopic arm vertical movement 1. 1 ), remove the two caps (A) and two M4 To detach the supporting beam cover ( Phillips countersunk screws (B). When removing the countersunk screws, be sure to keep the two cap-fixing washers (C) for later use. 2. Loosen the nut (D), which fixes the adjustment screw. (Use a 19 mm diameter spanner.) 3. Turn the adjustment screw (E) to adjust the balance of vertical movement. 1.4 Adjusting the control force for rotation and angulation 1.4.1 Adjusting the control force for rotation 1 ) Figure 4.3 shows the internal parts that are used. They include the thrust ring ( 2 ) (L919A008), and the bearing washer ( 3 ) (L1521002). A (941382XA), the disc spring ( three-piece set is also available (9510079B). Replace any damaged parts. - Turning the screw to the left lifts the arm up. - Turning the screw to the right drops the arm down. In general, adjust the balance so that the arm is lifted a little upward. 4. Make adjustments so that the control force is 4 kgf or less for all strokes. 5. After the adjustment, be sure to fix the nut (D), which fixes the adjustment screw, in place. 6. 1 ). Attach the supporting beam cover ( 1 2 3 Figure 4.2 Parts used 1. 4 ) (which is only inserted). Remove the knob ( 5 ) (hexagon Remove the dome plug ( socket set screw 2-M4) if this part obstructs the steps described below. 4 5 Figure 4.3 Rotation adjustment position 2. 1 ), the claw washer ( The structure consists of the thrust ring ( 6 ), the disc spring 7 ). 2 ), the bearing washer ( ( 3 ), and the bearing nut ( 1 6 2 3 Figure 4.1 Adjusting the balance of slider vertical movement 1 6 2 3 7 Figure 4.4 Structural diagram for mounting After replacing the parts, rotate approximately 20 times to allow the parts to become worked in. 014-236-02E FCR-MB201 Service Manual PM-2 PM-3 3. 7 ), and press down one of the claws of the bearing washer Rotate the bearing nut ( 3 ) by using a tool such as a flathead screwdriver to adjust the control force. ( 1.4.2 Adjusting the control force for angulation 8 ) Figure 4.9 shows the internal parts that are used. They include the thrust washer ( 10 ) (L1521005). A 9 ) (L919A009), and the bearing washer ( (1390150F), the disc spring ( three-piece set is also available (9510079C). Replace any damaged parts. 7 Flathead screwdriver Figure 4.5 Bearing nut 4. 7 ), and use a hammer to tap the Place a flathead screwdriver on the bearing nut ( nut to tighten the nut. While doing so, apply the measurement instrument to the bottommost part of the collimator, and adjust the control force as follows: * Recommended measurement instrument: IMADA Mechanical Force Gauge FB-10K (see Figure 4.7) 8 9 10 Figure 4.8 Parts used 1. 11 ) (which is only inserted). Remove the dome plug ( -The measurement taken at the 0° position from both front and back (two directions) must read 54 N (5.5 kgf) or less. The target value is 50 N (5.1 kgf). 11 -The rotation must stop at any given position (check the 90° and -20° positions). Figure 4.9 Angulation adjustment position 2. 9 ), the bearing The structure consists of the thrust washer ( 8 ), the disc spring ( 10 ), and the bearing nut ( 12 ). washer ( 0° Figure 4.6 Adjustment Positions 5. 8 3 ) upward by 90° After adjustment, bend one of the claws on the bearing washer ( 7 ) from becoming loose (of the four grooves, choose to prevent the bearing nut ( the one where it is the easiest to bend the claw). Bend the claw of the bearing washer 7 ) to 3 ) upward by 90°, and make sure that the claw is caught in the bearing nut ( ( prevent rotation. 9 10 8 9 10 12 Figure 4.10 Structural diagram for mounting 3. 12 ), and press down one of the claws of the bearing washer Rotate the bearing nut ( 10 by using a tool such as a flathead screwdriver to adjust the control force. 12 Figure 4.7 Bearing washer works diagram 6. Figure 4.11 Bearing nut 4 ) and check for normal operation. Attach the dome plug ( 014-236-02E FCR-MB201 Service Manual PM-3 PM-4 12 ), and use a hammer to tap the Place a flathead screwdriver on the bearing nut ( nut to tighten the nut. While doing so, measure the force at the 0° position at the location indicated in Figure 4.13, and adjust the control force as follows: 4. - The measurement must read 70 N (7.1 kgf) or less. The target value is 54 N (5.5 kgf). - The rotation must stop at any given position. Make sure that the rotation can stop at the 90° position (the position at which the cable is positioned above), where stopping is difficult, as shown in the photograph to the right of Figure 4.13. 1.5 Areas to clean During inspection, clean the areas shown below by using a blower or vacuum cleaner. Before cleaning the equipment, be sure to turn the power off and remove CNMAIN. (Be careful to avoid electrical shock.) During cleaning, cover the tip of the connector for CNMAIN with tape so that the contact for CNMAIN cannot be touched. 90° 0° Figure 4.12 Control force adjustment diagram 1 5. After adjustment in step 4, measure the force at the 0° position at the location indicated in Figure 4.13. Make adjustments as needed and make sure that the measurement is 70 N or less. Figure 4.13 Control force adjustment diagram 2 6. 10 ) upward by 90° to After adjustment, bend one of the claws on the bearing washer ( 12 ) from becoming loose (of the four grooves, choose the prevent the bearing nut ( one where it is the easiest to bend the claw). Bend the claw of the bearing washer by 90°, and then make sure that the claw is 12 ) to prevent rotation. caught in the bearing nut ( 7. 11 ) and check for normal operation. Attach the dome plug ( Figure 4.14 Cleaning Points 014-236-02E FCR-MB201 Service Manual PM-4 PM-5 1.6 How to deactivate wire rope fall prevention 5. Adjust and check the position of the brake pawl. Check whether the left and right sides of the brake pawl are released. If they are not released, use a screw driver to move the metal plate that fixes the brake pawl left and right and adjust the position of the brake pawl so that both sides are released. When wire rope fall prevention is activated, you can deactivate it by using the following procedure: Never remove the screw except describing in this procedure. This mechanism might not be restorable 1. Brake pawl Make sure that the safety brake is not engaged due to breaking of a wire. If a wire rope is broken, the wire suspending the telescopic arm is loosened. If the wire is broken, the telescopic arm falls when fall prevention is canceled, which could result in injury or equipment damage. Take measures such as placing a piece of wood for support to prevent the telescopic arm from falling, and then release the brake. After releasing the brake, bring the telescopic arm down to the lowest level. 2. Remove the telescopic arm cover. 3. Release the safety brake. Metal plate fixing the brake pawl Brake rail Pressing this screw section down detaches the brake pawl and releases 6. the safety brake. Check the movement. Make sure that the telescopic arm moves up and down smoothly. 7. Attach the telescopic arm cover. If the telescopic arm strongly hits the highest level of the stand, fall prevention might become activated. Fall prevention might also become activated when the arm is rapidly moved upward. (Fall prevention is activated by an extremely large force, but is not activated by normal operation. When the arm is moved vertically, its speed is likely to gradually increase within the movable range.) A caution label is attached to the equipment (telescopic arm section) to alert the operator to the above situation while the equipment is used. 4. Remove any burrs on the brake rail. Because fall prevention has been activated, burrs might be on the operating point of the rail. Remove any burrs by using a file. 014-236-02E FCR-MB201 Service Manual PM-5 2. List of Consumable Parts 2.1 Periodic replacement parts PM-6 Periodic replacement intervals for major consumable parts are shown below. Regardless of whether or not they are faulty, we recommend you replace these parts on schedule. Note that the replacement schedules vary according to the usage environment and conditions. Code Model Parts code DC power supply Battery assembly diagram BT1 TBA (for U.S.A) (NPH16-12T) Sliding volume regulator Collimator lamp 014-236-02E Replacement schedule 2 3 4 years years years 1 year VR1 RS60K11K01B103 J261A013 O VR2 RS60K11K01B103 J261A013 O JC24V150W 02/G1 J851A012 O Remarks A set of 16 cells. The schedule depends on usage conditions. Early replacement is required. Travel speed (left and right paired) FCR-MB201 Service Manual PM-6 PM-7 BLANK PAGE 014-236-02E FCR-MB201 Service Manual PM-7 Control Sheet Issue date Revision number 03.09.2011 02 Reason Revision (FM5656) FCR-MB201 Service Manual Installation (IN) 014-236-02E FCR-MB201 Service Manual Pages affected All pages 1. IN-1 Installation 1.2 Items to check After removing the equipment, use the following table to check the equipment. 1.1 How to remove the equipment from the crate 1. No. 1 Open the crate. As shown in the following figures, a ramp is attached to the crate. 2 3 4 Ramp 5 2. Remove the fixtures around the ramp and wheels, set the ramp, and then remove the equipment from its front side. 6 7 8 014-236-02E Items to check References and remarks No scratches, rust, dirt, deformations, or distortions are found on the main unit or the appearance. All the labels are properly attached to See Safe2. Labels. the equipment and do not have any {Safe:2.} scratches. All accessories are available. The arm catch is stable. While the mono-tank section is stored After turning on the equipment, the tube in the drive catch, if the power switch voltage and mAs settings are displayed (the key switch) is turned to the START for approximately two seconds on the position, the power switch automatically LED panel, and then the power and returns to the ON position after the battery indicators light up. equipment is turned on. If the mono-tank section is removed from the drive catch, or a tube voltage or mAs adjustment button is pressed, the READY sign, and the tube voltage and mAs indicators light up. If any of the tube voltage or mAs adjustment buttons are pressed, an electronic beep sounds and the settings are changed. The tube voltage can be set from 40 kV to 130 kV in 1 kV increments. In addition, the tube voltage can be increased or decreased continuously while the adjustment button is pressed. Y/N After setting the tube voltage, the mAs setting can be selected according to the specified tube voltage as shown below: - For 40 to 60 kV: 0.5 to 320 mAs - For 61 to 130 kV: 0.5 to 200 mAs In addition, the mAs setting can be increased or decreased continuously while the adjustment button is pressed. Y/N FCR-MB201 Service Manual OK? Y/N Y/N Y/N Y/N Y/N Y/N IN-1 IN-2 No. Items to check The tube voltage and mAs settings can be changed by pressing the adjustment buttons on the remote panel located on the X-ray variable limiting device. References and remarks OK? No. 15 Y/N 9 16 Remote panel 17 18 Tube voltage/mAs adjustment buttons 10 11 12 13 14 014-236-02E If the X-ray irradiation switch on the X-ray variable limiting device is pressed, the X-ray irradiation indicator lights up. If the buttons on the X-ray variable limiting device grips or the buttons on the telescopic arm grips are being pressed, the electromagnetic brakes for the arm/tank catch, support column rotation, and arm longitudinal movement are released. The equipment moves forward when the handle is pushed and moves backward when the handle is pulled. The equipment rotates to the left when the right side of the handle is pushed and the left side of the handle is pulled. Also, the equipment rotates to the right when the left side of the handle is pushed and the right side of the handle is pulled. The movement speed is increased if the handle is pushed strongly, and the movement speed is decreased if the handle is pushed lightly. Y/N 19 20 Y/N 21 22 Y/N 23 Items to check References and remarks When the mono-tank section is stored in the arm/tank catch, the equipment can move at high speed. If the onetank section is removed from the arm/ tank catch, the equipment moves at low speed. If the BED SIDE DRIVE key on the panel is pressed, the movement speed is changed to very slow. Also, if the BED SIDE DRIVE key is unselected, the movement speed is changed to fast. If you release your hands from the handle, the brakes are engaged. If the key for adjusting the equipment Even if the key is held down, the position on the remote panel of the X-ray equipment stops after moving variable limiting device is pressed, the approximately 15 cm. To move the equipment moves forward or backward. equipment further, release the key once, and then press the key again. The equipment does not make abnormal noises while moving. When the telescopic arm is extended or moved up or down, the equipment moves smoothly does not make abnormal noises. The console (PC) can start without any problems. The CR image reader can start without any problems. The setting conditions change when using the console (FCR-MB 201 Console) (PC) to select the body part to be scanned. OK? Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N FCR-MB201 Service Manual IN-2 IN-3 1.3 Switching Power Voltage (Only spec. 200-240V System) 1. CNT1 connector is used for the change of input voltage. 2. 230V is set at shipment for the equipment. Reconnect to the loop connector in the accessory box of 220V or 240V on the power supply transformer if you use it where the commercial use power supply voltage is other than 230V. AC220V AC230V (Factory default) AC240V Gray Brown Red 1.5 Creating images 1.5.1 Items to check beforehand Before using the equipment, the following items must be checked: - Use an IP with the largest size available in the facility. - Make sure that no important image data stored on the IP can be exposed to light. 1. Confirm that the READY window appears. Items displayed on the RU operation panel differ depending on the settings for LANGUAGE and SCREEN TYPE selected during setup of the equipment. For details on the items displayed on the RU operation panel, see the service manual for FCR-MB 201 RU. 2. Perform quick deletion on the IP to clear the natural radiation and image data that are stored on the IP. 3. Expose the IP. Make sure that the X-ray tube voltage is set to 80 kV. Otherwise, images cannot be created correctly. NOTICE CNT1 Connector 1.4 - Set the radiation dose as shown in the following table and expose two IPs with the largest size available in the facility: - X-ray tube Tungsten X-ray tube - Radiography dose 1 mR - Maximum IP size 14" x 14" (35 cm x 35 cm) or 14" x 17" (35 cm x 43 cm) - Example radiography Distance: 1.8 m conditions Voltage: 80 kVp mAs: 0.63 mAs - For the first exposure, expose the IP by positioning it normally in relation to the X-ray tube. For the second exposure, expose the IP by positioning it 180 degrees away (upside down) in relation to the X-ray tube. Checking X-ray performance Check the X-ray performance according to the data sheet attached to it. 014-236-02E FCR-MB201 Service Manual IN-3 IN-4 1.5.2 Checking images 3. To check images: - Before connecting to a LAN, use a grounding wire to discharge static electricity. - MENU and other items displayed on the monitor will differ depending on the type of IP. Use the MENU that is displayed by performing the procedure described below when checking images. 1. 2. Use the IP prepared in IN1.5.1 Items to check beforehand for radiography. From the FCR-MB 201 Console menu, select QC/TEST, IMAGE-FORMAT or IMAGEFORMAT-2, and then SINGLE to output images. {IN:1.5.1_Items to check beforehand} Confirm that the images output to films or displayed on the monitor do not contain any inconsistency. Make sure that the density is consistent in the main scanning direction. If the density of the images is inconsistent, compare the two films output with the same size from the IP, and then determine whether such inconsistency was caused by the equipment or the X-ray tube. - If both films include inconsistency in density in the same direction Normally positioned IP (the first film) Check the image format. Make sure that the white band of the output film is at least 2 mm shorter than the actual size on the IP. 2 mm or less Image frame White portion If the output film does not satisfy the required conditions, see the service manual for FCR-MB 201 RU. Depending on the scanned size and film size, the distance measured on the film might differ from the actual size on the IP. In this case, you can obtain the actual size by multiplying the distance on the film by the reduction ratio of the film. The actual size on the IP can be obtained by using the following formula: Real size on IP = Measured value x 100 Reduction ratio (%) 180-degree rotated IP (the second film) In the above case, the inconsistency might have been caused by the equipment. - If the unevenness locations in density are different Normally positioned IP (the first film) 180-degree rotated IP (the second film) In the above case, the inconsistency might have been caused by the X-ray tube. 014-236-02E FCR-MB201 Service Manual IN-4 IN-5 1.6 Checking the S value If the radiation dose measured by the dosimeter is less than 1 mR, adjust the distance, tube current, and radiation time while keeping the tube voltage at 80 kV so that the radiation dose is set to 1 mR. After checking the image, record the modified radiography conditions as follows: - Distance: cm - Tube voltage: kV - Tube current: mA (or mAs) - Radiation time: second (or mAs) Expose an IP at 1 mR, and then create the image by reading the data from the IP between 10 and 11 minutes after the exposure. Make sure that the displayed S value and the S value that is calculated by the mean dose per 1 mR are within the allowable limits. The allowable limits for the S value can be obtained as follows: - Allowable limits for the S value when the equipment is operated by a user Maximum limit: 200 x 1.5 = 300 Minimum limit: 200 / 1.5 = 133 - Allowable limits for the S value when maintenance or inspection is performed for the equipment Maximum limit: 200 x 1.3 = 260 Minimum limit: 200 / 1.3 = 154 The reason why the allowable limits for the S value when maintenance or inspection is performed for the equipment are smaller than the allowable limits for the S value when the equipment is operated by a user is to eliminate the need for another adjustment of the equipment in a short period of time after the inspection or adjustment. 1. If radiography conditions are unknown, modify them according to the values shown in the following figure: X-ray tube Tube voltage: 80 kVp mAs: 0.63 mAs Distance: 180 cm Place the center of a cassette to match the center of the X-ray irradiation field. Set the X-ray irradiation field approximately 3 cm wider than the outer frame of the cassette. Remove the cassette, and then place the dosimeter at the center of the X-ray irradiation field. X-ray tube 180 cm or more Dosimeter 3. Measure the radiation dose for five times by using the radiography conditions obtained in step 2, and then calculate the mean value. For example, if measured five values are as follows, the mean value will be 1.04. 1st 2nd 3rd 4th 5th measured measured measured measured measured value value value value value 0.9 1.0 1.1 1.2 1.0 Cassette 3 cm 2. X-ray irradiation� field Place the dosimeter in the center of the X-ray 3 cm irradiation field. Mean value 1.04 4. Record the radiography conditions and the mean dose value obtained in step 3 to FCR S-Value Control Table. 5. Perform a quick deletion to delete image data and natural radiation stored in the IP. Set the tube voltage to 80 kV, and confirm the radiation dose is 1 mR. 014-236-02E FCR-MB201 Service Manual IN-5 IN-6 Before performing a quick deletion, make sure that no important data is stored on the IP. 6. Using the radiography conditions obtained in step 2, perform X-ray irradiation on a 14" x 17" (35 cm x 43 cm) or 14" x 14" (35 cm x 35 cm) IP. Use an IP with the largest size available in the facility. 7. Between 10 and 11 minutes after the exposure, output the image from the IP in step 6. From the console (FCR-MB 201 Console) menu, select QC/TEST, IMAGEFORMAT or IMAGE-FORMAT-2, and then SINGLE to output the image. 8. Obtain an S value per 1 mR by calculating the displayed S value (the S value on the film or the console (FCR-MB 201 Console) monitor) and the mean dose value obtained in step 3. Minimum allowable limit 154 Maximum allowable limit < 208 < 260 Make sure that the S value per 1 mR is within the range between the minimum allowable limit and the maximum allowable limit. If the S value per 1 mR obtained in step 8 is not within the allowable limits, see the service manual for FCR-MB 201 Console to modify the settings, and then check the S value again. For example, to calculate the S value when the displayed S value is 200 and the mean dose value obtained in step 3 is 1.04: - Film to which image data is to be output S value displayed on the film - FCR-MB 201 Console monitor Displayed S value S value per 1 mR 9. = Displayed S value = 200 = 208 x Mean dose value x 1.04 Make sure that the S value per 1 mR obtained in step 8 is within the allowable limits. For example, the S value can be calculated as follows: 014-236-02E FCR-MB201 Service Manual IN-6 IN-7 1.7 Backing up the RU settings 6. The following window appears. Click the ... button under Configuration Backup. Before making a backup of the RU settings, prepare the following items: - USB flash memory for saving backup data (for maintenance) - FUJIFILM FCR-MB 201 Console Service Manual - While backing up data, do not turn off the CL and RU. If you do so, the equipment might not start properly. - If no operation is performed for a certain period of time, FCR GO2 will be turned off automatically. Therefore, perform some operations such as pressing a panel key while backing up data. - The procedure might be updated. For the latest information about the procedure, see FUJIFILM FCR-MB 201 Console Service Manual. 1.7.1 1. For details on the operation procedures, see step 4 in section 6.1 for IN30 in FUJIFILM FCR-MB 201 Console Service Manual. Backing up the CL settings Start the CR mobile unit. 7. FCR starts up. 2. The following window appears. Click the pull-down menu ( d:\, and then click the OK button. ) for Drive:, select Select FCR, and then Exit System. Press the OK button while pressing the Shift key. Windows appears. 3. Connect the USB flash memory to the CL. - Remove all other USB devices so that the USB flash memory is recognized as the D drive. - Make sure that the USB flash memory is displayed as the D drive. 4. Start Service Utility. For details on how to start Service Utility, see MU-1 in FUJIFILM FCR-MB 201 Console Service Manual, or execute IIPService Utility.exe under C:\ program file\Fujifilm\IIP\System. 5. Click Configuration Restore / Backup. For details on the operation procedures, see steps 5 and 6 in section 6.1 for IN30 in FUJIFILM FCR-MB 201 Console Service Manual. 8. The following window appears. Make sure that "d:\" is selected for Specified Directory, and then click the Backup button. For details on the operation procedures, see step 3 in section 6.1 for IN30 in FUJIFILM FCR-MB 201 Console Service Manual. For details on the operation procedures, see step 7 in section 6.1 for IN30 in FUJIFILM FCR-MB 201 Console Service Manual. 014-236-02E FCR-MB201 Service Manual IN-7 IN-8 9. While backing up data, the mouse cursor changes to an hourglass. Wait until the hourglass changes back to the normal cursor. Make sure that the USB flash memory is not being accessed, and then click the Cancel button in the window described in step 8. For details on the operation procedures, see step 12 in section 6.1 for IN31 in FUJIFILM FCR-MB 201 Console Service Manual. To back up only the CL settings, click Exit Service Utility on the Service Utility window to exit the operation. 1.7.2 1. Backing up the RU settings For details on the operation procedures, see steps 3 and 4 in section 6.3 for IN34 in FUJIFILM FCR-MB 201 Console Service Manual. 6. Start the CR mobile unit. FCR starts up. From the BACKUP pull-down menu ( ), select the item to back up such as CONFIGURATION, LOG ALL, or SCN ALL DATA, and then click the EXECUTE button. After performing the procedure described in 1.7.1 Backing up the CL settings, you can continue the procedure explained below. 2. Select FCR, and then Exit System. Press the OK button while pressing the Shift key. Windows appears. 3. Select Start, and then Run. The Run window appears. 4. In the text box, enter C:\Program Files\Fujifilm\FCR\TOOL\RuPcTool\ RuPCTool.exe, and then click the OK button. (The Run window command is not case-sensitive.) For details on the operation procedures, see steps 5 and 6 in section 6.3 for IN34 in FUJIFILM FCR-MB 201 Console Service Manual. 7. The following window appears. Click the ... button. For details on the operation procedures, see step 7 in section 6.3 for IN34 in FUJIFILM FCR-MB 201 Console Service Manual. For details on the operation procedures, see step 2 in section 6.3 for IN33 in FUJIFILM FCR-MB 201 Console Service Manual. 5. RU PC-TOOL shown below starts up. From LIST OF EXISTING RU, select the RU that you want to back up, and then click the FTP button. 014-236-02E FCR-MB201 Service Manual IN-8 IN-9 8. The following window appears. Click the Drive pull-down menu (( and then click the OK button. ), select d:\, 1.8 Optional items No. Items to check 1 For a wireless hand switch (ZPS-RH-6): After turning on the equipment and removing the mono-tank section from the drive catch, make sure that if the ROT switch on the wireless hand switch is pressed, the rotor starts to rotate and the READY sign on the upper part of the drive catch lights up. For an ultrasound distance meter (ZCS-UM3): Check that if the U.S.M button on the remote panel is pressed, the distance is displayed on the LED panel for the mAs setting on the remote panel. Make sure that the cm LED on the remote panel lights up. Check that if the kV/mAs key on the remote panel is pressed, the radiography conditions are displayed. For a protective screen (ZCS-PT9): Make sure that no cracks or damages are on the protective screen. Make sure that when the protective screen is set, it does not fall over into the storage position. 2 For details on the operation procedures, see steps 7 and 8 in section 6.3 for IN34 in FUJIFILM FCR-MB 201 Console Service Manual. 9. 3 The window described in step 7 appears again. Make sure that the directory has been updated to d:\, and then click the OK button. For details on the operation procedures, see step 9 in section 6.3 for IN35 in FUJIFILM FCR-MB 201 Console Service Manual. 10. When the window indicating that the backup processing has been completed appears, click the OK button. 1.8.1 References and OK? remarks Y/N Y/N Y/N Installing Mirrors (Optional) Install the mirrors as shown below by using four screws included in the accessory box. 1.8.2 Installing the Hook for X-ray Protective Clothing (Optional) Install it on side of main beam by retaining screws. 1.8.3 For details on the operation procedures, see step 10 in section 6.3 for IN35 in FUJIFILM FCR-MB 201 Console Service Manual. 11. Make sure that the USB flash memory is not being accessed. Click the to close and exit RU PC-TOOL. 014-236-02E button The Stand for the Barcode Reader (Optional) Attach it with a double stick tape. 1.8.4 Replacing the Tape Measure (unit - cm) and change setting value of the Ultrasound Distance Meter (Only for Canada) 1. See MC4.3 Replacing the collimator tape measure to change the tape measure units from inches to centimeters. 2. {MC:4.3_Replacing the collimator tape measure} Change the maintenance table. 3. Confirm that the units have been changed from inches to centimeters. 4. Change the label to French (if necessary). FCR-MB201 Service Manual IN-9 IN-10 1.8.5 Installing the X-ray Protection Barrier (Optional) 1. Remove the 6 stickers on the top cover. 2. Fix the protection barrier (1) by using six M6 truss screws (A). 3. Make sure the barrier operates normally. 014-236-02E 1.8.6 1. 2. Installing the X-ray Wireless Hand-switch (Optional) See MC1 How to remove the covers and perform all steps up to and including removal of the top cover. {MC:1._How to remove the covers} Install the receiving board (1) on the fixing plate (2) by using two M3 crossrecessed pan head screws with spring washers and washers (A). 3. Install the infrared receiving area cover (3) on the fixing plate (2) by using two M3 cross-recessed pan head screws with spring washers and washers (B). 4. Install the fixing plate (2) on the catch support beam (4) by using four M4 crossrecessed pan head screws with spring washers and washers (C). 5. Install the main board (5) by using two M3 cross-recessed pan head screws with spring washers and washers. 6. Use a cable to connect the receiving board (1) and main board (5). 7. Use a cable to connect the main board (5) to the CNWH on the CPU board. 8. Confirm that it operates correctly, and then assemble the parts by following the above steps in reverse order. Replace the catch area cover (6). FCR-MB201 Service Manual IN-10 IN-11 1.9 Checking the accessories One grounding wire (5 m) 1.10 Charging the Battery Charging the battery if necessary. During storage, batteries gradually lose their capacity due to self-discharge, therefore the capacity after storage is lower than the initial capacity. One dust cover (For use in USA) (For use in Europe) The conversion plug in the region is used in U.K and Australia. Glass fuses: For the POWER board: Two 10 A fuses (FU1) For the MBDRV board: Two 10 A fuses (FU2) Enclosed fuses: For the primary side of the isolation transformer: Two 10 A fuses (FU2 and FU3) for a 120 V system Two 5 A fuses (FU2 and FU3) for a 200 V system When using a 2-prong outlet, make sure to ground the equipment by using an additional grounding wire. Otherwise, electric shock or mechanical damage could occur. Super-rapid fuse: One 100 A fuse (for the battery) 014-236-02E FCR-MB201 Service Manual IN-11 Control Sheet Issue date Revision number 03.09.2011 02 Reason Revision (FM5656) FCR-MB201 Service Manual Performance Check (PC) 014-236-02E FCR-MB201 Service Manual Pages affected All pages PC-1 Performance Checklist of FCR-MB 201 ■ X-ray Output Test – Data Sheet (For Replacement) Date : _____________ Check the performance by using the below “X-ray Output Test - Data Sheet”. ● Installation information ■ X-ray Output Test – Data Sheet (For Installation) Equipment S/N Date : _____________ Facility Name Facility Number ● Installation information Equipment S/N Operator Facility Name Signature Facility Number Installation Date Operator ● Measurement Equipment Signature Equipment Installation Date mAs meter Type / Model Oscilloscope S/N Dosimeter Tube voltmeter mAs meter ● X-ray Output Test Oscilloscope Item Set value Dosimeter ● X-ray Output Test Item Tube voltage (kV) mAs (Current time product) Set value Measured value Measured value 40kV 25mAs kV mA 50kV 25mAs kV mA 60kV 25mAs kV mA 60kV 25mAs kV 70kV 25mAs kV mA 90kV 25mAs kV 90kV 25mAs kV mA 100kV 25mAs kV 100kV 25mAs kV mA 130kV 16mAs kV 130kV 16mAs kV mA 5mAs mAs 40kV 5mAs kV mA 16mAs mAs 50kV 5mAs kV mA 32mAs mAs 60kV 5mAs kV mA 160mAs mAs 70kV 5mAs kV mA 80kV 5mAs kV mA 80kV Tube voltage (kV) Tube current (mA) mAs (Current time product) 014-236-02E S/N Tube voltmeter ● Measurement Equipment Equipment Type / Model 80kV 5mAs mAs 16mAs mAs 32mAs mAs 160mAs mAs FCR-MB201 Service Manual PC-1 PC-2 BLANK PAGE 014-236-02E FCR-MB201 Service Manual PC-2 PC-3 BLANK PAGE 014-236-02E FCR-MB201 Service Manual PC-3